Thermal expansion resin transfer molding

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Composite article making

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Details

264 464, 264257, 264321, 264327, B29C 6700

Patent

active

050614185

ABSTRACT:
A method of forming a composite sandwich core molded article, including forming a thermo-elastic rigid foam core into a desired shape, wrapping the preformed foam core with a fabric, placing said wrapped preformed foam core in a mold whose inner confining surfaces form the shape of the final article, injecting a liquid thermosetting resin into the mold such that the thermosetting resin surrounds and wets the fabric wrapped about the preformed foam core, heating the mold to a temperature sufficient to expand the rigid foam core to compress the fabric wrapped surface of the foam core against the inner confining surfaces of the mold; and cooling the mold and removing the article from the mold.

REFERENCES:
patent: 4128963 (1978-12-01), Dano
patent: 4560523 (1985-12-01), Plumley et al.

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