TFT-LCD device comprising test pixels, black matrix...

Liquid crystal cells – elements and systems – Particular structure – Having significant detail of cell structure only

Reexamination Certificate

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Details

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C349S054000

Type

Reexamination Certificate

Status

active

Patent number

06801275

Description

ABSTRACT:

The present invention claims the benefit of Korean Patent Application No. 81460/2002 filed in Korea on Dec. 18, 2002, which is hereby incorporated by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a liquid crystal display device, and more particularly, to a liquid crystal display device including a test pixel for detecting light leakage and a method of fabricating a black matrix using the test pixel.
2. Description of the Background Art
As visual display devices become increasingly important as visual information transmitting media, the display devices must have low power consumption, high image quality, light weight, and a thin profile. Currently, liquid crystal display (LCD) devices are employed in flat panel displays (FPDs) due to their simplicity of fabrication, and are rapidly replacing cathode ray tube (CRT) devices.
The LCD devices include a first substrate to function as an array substrate, a second substrate to function as a color filter substrate, and a liquid crystal layer formed between the first and second substrates. Pixel electrodes and a common electrode are formed as transparent conducting layers on the array substrate and the color filter substrate, respectively, in order to induce an electric field to the liquid crystal layer. In addition, aligning layers are formed on the pairs of pixel and common electrodes.
Liquid crystal molecules of the liquid crystal layer are initially aligned along a specific direction using the aligning layers and a rubbing process. Within specific regions, the liquid crystal molecules are either uniformly aligned or are varied continuously. In order to provide an optimum display state, an entire liquid crystal cell must be disposed within a single region.
A boundary between two adjacent regions in which alignment of the liquid crystal molecules are varied discontinuously is commonly called a regional barrier. At the regional barrier, disclination phenomenon occurs in which the alignment of the liquid crystal molecules is varied discontinuously. In particular, in a liquid crystal display device having many of conductive lines (i.e., gate lines, data lines, storage capacity electrode lines, etc.) formed, horizontal and vertical electric fields are generated between the conductive lines. Thus, the horizontal electric field is a main contributing factor for generating the disclination phenomenon. As a result of the disclination phenomenon, light may leak from edges of the pixel electrode, thereby lowering contrast ratios due to the light leakage.
FIG. 1
is a plan view of a liquid crystal display device demonstrating the light leakage phenomenon according to the related art. In
FIG. 1
, a portion within a pixel
110
marked with oblique lines indicates a light leakage region. Accordingly, since it is impossible to adjust alignment of liquid crystal molecules within a disclination phenomenon occurring region, the region has to be covered with a black matrix
100
. In addition, if the black matrix
100
is not precisely designed, the light leakage portion inevitably occurs within a region where the black matrix
100
does not exist. Accordingly, the disclination phenomenon acts as a very important factor in determining intervals between adjacent conductive lines of the liquid crystal display device and designing of the black matrix
100
.
In order to determine optimum intervals between the conductive lines and an optimum width of the black matrix, consideration of a bonding margin of the array substrate and the color filter substrate, misalignment of the black matrix, and stepped regions of thin film transistors (TFTs) must be given. In addition, under a microscope having high magnification, the disclination phenomenon can be calculated. Then, by applying the result to a mask, the light phenomenon can be resolved by designing the liquid crystal display panel through repeated trial and error processes. However, the liquid crystal display device has to be disassembled and observed in order to get an accurate result. Moreover, it is still impossible to obtain accurate information about the disclination phenomenon.
SUMMARY OF THE INVENTION
Accordingly, the present invention is directed to a liquid crystal display device including a test pixel for detecting light leakage and a method of fabricating a black matrix using a test pixel that substantially obviates one or more of the problems due to limitations and disadvantages of the related art.
An object of the present invention is to provide a liquid crystal display device having a test pixel for detecting light leakage.
Another object of the present invention is to provide a method for fabricating a black matrix using a test pixel.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described, a liquid crystal display device includes a first substrate divided into a first active region and a first dummy region surrounding the first active region, a plurality of data lines and gate lines arranged on the first substrate along lengthwise and widthwise directions to define a plurality of pixel regions, a common voltage line formed within the first dummy region, a plurality of active pixels formed within the first active region each having a pixel electrode, a plurality of test pixels formed within the first dummy region each having a pixel electrode, a second substrate divided into a second active region and a second dummy region surrounding the second active region and bonded to the first substrate, a first black matrix formed within the second dummy region having openings corresponding to the test pixels, a second black matrix formed within the second dummy region to overlap the pixel electrodes of the test pixels by a plurality of different widths, and a common electrode formed on the second substrate including the first black matrix and the second black matrix, wherein the common electrode receives a common voltage from a common voltage line.
In another aspect, a method for fabricating a black matrix includes providing a liquid crystal display device divided into an active region and a dummy region, observing a plurality of test pixels formed within the dummy region by varying widths of a black matrix, determining a minimum width of the black matrix not showing a light leakage phenomenon, and fabricating a mask for fabricating the black matrix having the minimum width.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.


REFERENCES:
patent: 5285301 (1994-02-01), Shirahashi et al.
patent: 6577367 (2003-06-01), Kim
patent: 2002/0063834 (2002-05-01), Sawasaki et al.
patent: 2001-42357 (2001-02-01), None

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