Textile fabric with leather-like appearance

Stock material or miscellaneous articles – Structurally defined web or sheet – Continuous and nonuniform or irregular surface on layer or...

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28107, 428218, 428283, 428286, 428287, 428288, 428290, 428334, 428335, 428336, 428337, 428904, B32B 516

Patent

active

041328213

ABSTRACT:
There is provided a non-woven textile composite which simulates the strength, durability, appearance, temper, smooth surface, hand and feel of natural leather and a method of producing the same. The composite includes a non-woven needled textile fabric substrate having a coherent network of randomly entangled textile fibers with an as needled overall bulk density of at least 6 pounds/cubic foot and having a face surface and a back surface, and a geometric center therebetween. A shape-sustaining immobilized polymeric composition is differentially disposed in the substrate such that there is at least 25% more polymeric composition between the face surface and the geometric center than between the back surface and the geometric center. A moldable skin coat layer may be disposed on the face surface. The substrate and the immobilized polymeric composition are in a co-compacted state such that the thickness of the co-compacted substrate and immobilized polymeric composition are less than 0.75 the thickness of the substrate in the essentially uncompacted state.

REFERENCES:
patent: 3238089 (1966-03-01), Griswold
patent: 3817820 (1974-07-01), Smith
patent: 3906131 (1975-09-01), Boe
patent: 3936555 (1976-02-01), Smith
patent: 3940532 (1976-02-01), Smith
patent: 3985929 (1976-10-01), Bonin

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