Tailoring residual stress and hardness during direct metal...

Data processing: generic control systems or specific application – Specific application – apparatus or process – Product assembly or manufacturing

Reexamination Certificate

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

C700S119000, C219S121850, C219S121660, C029S402180, C419S025000

Reexamination Certificate

active

09608874

ABSTRACT:
In a direct-metal deposition (DMD) process used to deposit successive layers in accordance with instructions from a CAD/CAM program, the laser beam, or an additional beam, is deployed as a localized heat treatment tool instead of a deposition tool. The use of laser energy during the process can minimize, if not eliminate, the periodic heat treatments now required for stress alleviation, thereby compressing the DMD fabrication cycle. In the preferred embodiment, every deposition run may be followed by a dry (i.e., without powder) run of one or more intensities to manipulate the stress magnitude and location. Since it is well known that residual stress is a function of cooling rate, a plurality of laser beams may alternatively be used to control the cooling rate of the deposited layer. Examples of stress reduction using H13 tool steel are provided.

REFERENCES:
patent: 4044774 (1977-08-01), Corbin et al.
patent: 4323756 (1982-04-01), Brown et al.
patent: 4411258 (1983-10-01), Pujals, Jr.
patent: 4626999 (1986-12-01), Bannister
patent: 4633889 (1987-01-01), Talalla et al.
patent: 4665298 (1987-05-01), La Rocca
patent: 4724299 (1988-02-01), Hammeke
patent: 4803986 (1989-02-01), Dufresne et al.
patent: 4915757 (1990-04-01), Rando
patent: 5031618 (1991-07-01), Mullett
patent: 5041974 (1991-08-01), Walker et al.
patent: 5094977 (1992-03-01), Yu et al.
patent: 5196015 (1993-03-01), Neubardt
patent: 5208431 (1993-05-01), Uchiyama et al.
patent: 5303141 (1994-04-01), Batchelder et al.
patent: 5342409 (1994-08-01), Mullett
patent: 5352405 (1994-10-01), Beaman et al.
patent: 5358513 (1994-10-01), Powell, III et al.
patent: 5423877 (1995-06-01), Mackey
patent: 5427825 (1995-06-01), Murnick
patent: 5474558 (1995-12-01), Neubardt
patent: 5501703 (1996-03-01), Holscheimer et al.
patent: 5612887 (1997-03-01), Laube et al.
patent: 5642287 (1997-06-01), Sotiropoulos et al.
patent: 5643330 (1997-07-01), Holscheimer et al.
patent: 5659479 (1997-08-01), Duley et al.
patent: 5746844 (1998-05-01), Sterett et al.
patent: 5837960 (1998-11-01), Lewis et al.
patent: 6269540 (2001-08-01), Islam et al.
patent: 6443352 (2002-09-01), White
B. L. Averbach, “Heat treatment (metallurgy)”, in AccessScience@McGraw-Hill, http://www.accessscience.com, DOI 10.1036/1097-8542.311200, last modified: May 13, 2002.
U.S. Appl. No. 60/103,052.
W.M. Steen, “Laser-Material Processing,” 1998 Springer, Chap. 7 & 8 (pp. 272-320).
E. Renier et al, CCD Technology Applied To Industrial Welding Applications, IEEE datbase, and pp. 1335-1338, May 1996.
R Meriaudeau et al., Acquisition and Image Processing System Able To Optimize Laser Cladding Process, IEEE database, pp. 1628-1631, 1996.
Jyoti Mazumder, Advanced Laser Processing of Metals, IEEE database, pp. 23-25, date unknown.

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Tailoring residual stress and hardness during direct metal... does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Tailoring residual stress and hardness during direct metal..., we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Tailoring residual stress and hardness during direct metal... will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-3897494

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.