Tailgate manufacturing process

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Reexamination Certificate

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Details

C156S242000, C156S292000, C156S297000, C156S300000, C264S257000

Reexamination Certificate

active

06991694

ABSTRACT:
A method of making a tailgate for a pickup truck or the like includes selecting a pair of polymer sheets and selecting a flexible fiberglass woven mat and sandwiching the selected fiberglass woven mat between the selected pair of polymer sheets. The sandwiched mat polymer sheets are placed on a tailgate forming mold for molding the inner tailgate panel from the sandwiched matted polymer sheets. The inner tailgate panel has a plurality of spacing reinforcing ribs thereon. The outer tailgate panel is formed and the ribs on the inner tailgate panel have a cold setting adhesive applied thereto for binding the outer tailgate panel thereover to form a tailgate having inner and outer fiberglass reinforced polymer panels spaced and reinforced by a plurality of intersecting ribs. Once the inner and outer panels have been positioned, they are placed in a fixture to hold them while the adhesive cures.

REFERENCES:
patent: 4098943 (1978-07-01), Degginger et al.
patent: 4675231 (1987-06-01), Kia
patent: 5944373 (1999-08-01), Seksaria et al.
patent: 6471279 (2002-10-01), Pommeret
patent: 6672642 (2004-01-01), Seksaria et al.
patent: 2004/0041429 (2004-03-01), McLaren et al.

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