Systems for managing flow control valves in process systems

Data processing: generic control systems or specific application – Specific application – apparatus or process – Mechanical control system

Reexamination Certificate

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C700S029000

Reexamination Certificate

active

07636614

ABSTRACT:
Systems for managing the operational condition of flow control valves in process systems. As a control valve experiences mechanical wear during operation, the physical changes to the valve can alter its dead band and flow coefficient. A non-linear dynamic model determines the present dead band by modeling the relationship between the actual flow through the valve and the commanded drive signal to the valve. The present valve flow coefficient can be determined by removing the dead band from the drive signal and using that modified signal in a flow rate model for the valve to adaptively find the flow coefficient value which matches the predicted flow from the flow rate model to the present measured flow from a flow rate sensor. The present dead band and flow coefficient can be used to update valve control algorithms and to make valve maintenance decisions.

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Foreign communication related to a counterpart application dated Jul. 16, 2008.

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