System, method and apparatus for producing fire rated doors

Static structures (e.g. – buildings) – Sectioned imperforate facing within perpheral frame; e.g.,...

Reexamination Certificate

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Details

C052S232000, C052S783130, C052S784110

Reexamination Certificate

active

07832166

ABSTRACT:
The present invention provides a system, method and apparatus for producing fire rated doors having added strength, better finishing and low cost manufacturing flexibility. The fire rated doors are made from two panels “sandwiched” together. An optional interior layer (e.g., fire resistant material, lead sheeting, steel or Kevlar) can be added between the door panels for various purposes. Splines, stiles or sticks are inserted in longitudinal channels in the door panels to provide assistance in aligning the door panels and greater hardware holding strength. An intumescent banding material concealed by a banding material around the perimeter of the door seals the door within its frame during a fire. The door design and the automated manufacturing process provide greater design choice, reduced cost and faster fabrication.

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