System for predicting impending anode effects in aluminum cells

Chemistry: electrical and wave energy – Apparatus – Electrolytic

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C25C 300

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061325716

ABSTRACT:
An aluminum reduction cell system includes a cell controller to monitor and control an associated aluminum reduction cell. The cell controller measures a cell voltage output from the cell and a bus current signal input to the cell, and computes impedance from the measured cell voltage and current. An anode effect predictor is incorporated into the cell controller to predict when the aluminum reduction cell is about to experience an anode effect. The anode effect predictor applies a higher-order statistical function to the cell impedance data to produce a spectrum representative of the cell's behavior. The statistical function is, for example, a third-order coherence function of the impedance data, which is one order higher than a second-order power spectrum. The coherence function captures correlation or interdependence between the samples that make up the power spectrum. The higher-order spectrum exhibits different patterns or "footprints" that change as the cell transitions from steady state to an anode effect condition. The anode effect predictor detects the changing spectrum patterns as a means for determining an oncoming anode effect. When an impending anode effect is detected, the anode effect predictor informs the cell controller, which then takes steps to minimize the impact of an upcoming anode effect.

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