System and method of monitoring and quantifying performance...

Data processing: generic control systems or specific application – Specific application – apparatus or process – Product assembly or manufacturing

Reexamination Certificate

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C700S099000, C700S108000, C703S002000

Reexamination Certificate

active

11691083

ABSTRACT:
The present invention is directed to a method and system for identifying, quantifying and presenting to a user constraints in an automated manufacturing or processing facility. A data processing system continuously receives basic status signals and state signals from automation equipment in the facility and evaluates and processes these signals to derive a throughput capability measure (a measure of constraint) of each given manufacturing workstation in the process. The throughput capability measure is expressed as a ratio of an ideal cycle time to an accumulated overcycled time. The accumulated overcycled time includes only delays and excludes any speed-up of a workstation. A constraint is identified as the workstation that has the lowest throughput capability measure as compared with all other workstations in a production line. Preferably, throughput capability measures for all workstations are presented to users graphically. Further drill-down can be provided for obtaining more detailed information about the constraint and capacity loss as well as entering information relevant to the constraint, such as a stoppage or slow-down.

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International Search Report from PCT/CA2007/000562 dated Dec. 20, 2007.

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