System and method of automatically polishing semiconductor wafer

Abrading – Precision device or process - or with condition responsive... – Computer controlled

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451 6, 451 41, 451 63, 451289, 451307, 451388, 451296, B24B 4912

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057919690

ABSTRACT:
A method of automatically polishing a semiconductor wafer having a substrate and a surface film. A wafer mounting device, which may include a vacuum chuck, holds the semiconductor wafer without requiring that the wafer have a central aperture. The mounting device and wafer are moved with an orbit-within-an-orbit motion while a tape transport mechanism applies an abrasive polishing tape to the surface film of the moving wafer to polish one surface of the wafer to a flatness of less than two microns. The polishing tape passes arcuately around a roller and passes between the roller and the surface film and contacts the surface film in a line running across the width of the tape. The system determines the thickness of the wafer surface film during the polishing process with a real time measurement device such as an effipsometer, or by determining a work-performed factor and calculating an estimated film thickness from the work-performed factor. Finally, the system automatically controls the polishing process to stop polishing the semiconductor wafer when the wafer surface film achieves a predefined planarization.

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patent: 5569063 (1996-10-01), Morioka et al.
patent: 5643044 (1997-07-01), Lund
patent: 5643056 (1997-07-01), Hirose et al.
patent: 5645471 (1997-07-01), Strecker

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