System and method for verifying process models in integrated cir

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364488, 364578, G06F 1750, G06G 748

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056216521

ABSTRACT:
An apparatus and method for verifying a semiconductor process model. The apparatus consists of an atomic force microscope (AFM), a semiconductor process model and a model updater. The AFM measures an actual cross sectional profile of a submicron semiconductor device feature created by an IC processing step which could be photolithography. The semiconductor process model predicts the feature's cross sectional profile under a set of model conditions specified to match the actual conditions under which the IC processing step took place. The semiconductor process model is driven by a set of model parameters that relate feature profiles to processing conditions and details of the processing step being modelled. The model updater adjusts, if necessary, the model parameters of the semiconductor process model so that the predicted profile more closely approximates the actual cross sectional profile. If the parameters are adjusted, the process model generates an updated predicted profile, which the model updater again compares to the actual profile. This process iterates until the model updater determines that the predicted and actual profiles are suitably correlated, at which point the process model is verified. Once verified, the process model of the present invention can be configured to output a sequence of processing steps compatible with an IC manufacturing process. Thus, the verified process model can specify the steps by which a device characterized by a specified profile can be manufactured.

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