System and method for sensing the formation of tin whiskers

Electricity: measuring and testing – Fault detecting in electric circuits and of electric components – For fault location

Reexamination Certificate

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C324S528000, C324S531000, C324S525000, C324S512000

Reexamination Certificate

active

11427067

ABSTRACT:
A system and method for sensing the formation of tin whiskers is presented. An assembly substrate includes whisker detectors at various locations for detecting tin whiskers in an X direction, a Y direction, and a Z direction relative to the assembly substrate. Each whisker detector includes sense traces and a trace bridge that produce “planar gaps” and “orthogonal gaps” that are smaller than trace gaps produced by other traces on the assembly substrate. As such, tin whiskers short across the planar gaps and orthogonal gaps before they short across trace gaps. When the assembly substrate is finished with processing steps, a system tester performs a continuity test on the whisker detectors. When the continuity test fails, an operator is notified to check for tin whiskers on the assembly substrate. Once shipped, a processor monitors the whisker detectors for shorts throughout the product's lifecycle.

REFERENCES:
patent: 6859024 (2005-02-01), Molnar et al.
patent: 2006/0027933 (2006-02-01), Chen et al.
patent: 04314345 (1992-11-01), None
patent: 2001074801 (2001-03-01), None
patent: 2001228107 (2001-08-01), None

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