System and method for plasma coating

Coating processes – Electrical product produced – Integrated circuit – printed circuit – or circuit board

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219121P, B05D 108

Patent

active

043282571

ABSTRACT:
Uniform protective coatings are deposited on components with a high strength bond by utilizing a supersonic plasma stream and a transferred arc system of selectively reversible polarity. By maintaining plasma stream velocity at a sufficiently high Mach number, and using stream temperatures and static pressures which establish a shock pattern characteristic that diffuses the arc, the workpiece is made cathodic relative to the plasma gun at predetermined intervals. This creates a sputtering effect in which electrons and atoms are ejected from the workpiece despite the impacting plasma flow and the ambient pressure level. This sputtering action is undertaken to clean the workpiece once it is sufficiently heated and to cause intermingling of molecules of the substrate material with molecules of a deposition powder injected into the plasma flow. This preparatory deposition, together with the clean workpiece surface, enables a subsequent buildup of securely bonded and high uniform material.

REFERENCES:
patent: 3010009 (1961-11-01), Ducati
patent: 3179783 (1965-04-01), Johnson
patent: 3493415 (1970-02-01), Grisaffe et al.
patent: 3494852 (1970-02-01), Doctoroff
patent: 3839618 (1974-10-01), Muehlberger
patent: 4006340 (1977-02-01), Gorinas

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