System and method for evaluating a machined surface of a...

Image analysis – Applications – Manufacturing or product inspection

Reexamination Certificate

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C382S108000, C382S194000, C382S218000, C382S308000, C348S086000, C348S092000, C348S128000

Reexamination Certificate

active

07570794

ABSTRACT:
A method and system are provided for non-contact evaluation of a machined surface of a cast-metal part, including a vision-based porosity inspection station. A digital image of the machined surface is acquired, oriented and scaled to an XY coordinate system, filtered, and inverted. A second image is generated with known design surface features eliminated. Each pixel of the inverted digital image is XOR-compared with a corresponding pixel of the second image. Identified common surface features common to both images is analyzed statistically for conformance to a threshold. A defect is identified as any identified surface feature common to both images which exceeds the threshold. The system moves the part for further processing if a statistical analysis of defects indicates an acceptable component, and alternatively, removes the part from further processing if the analysis indicates a flawed component.

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