System and method for dispensing viscuous material

Dispensing – Processes of dispensing

Reexamination Certificate

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Details

C222S145500, C222S424000, C222S546000

Reexamination Certificate

active

06315160

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates generally to dispensing closures for dispensing containers of the type that are used to store and dispense viscous materials such as mustard and ketchup.
2. Description of the Related Technology
Containers that are used to store and dispense viscous foodstuffs and condiments such as ketchup and mustard employ a wide variety of closures in the United States and throughout the world. One commercially popular closure is shaped as a conical spout, and utilizes a twist-valve to open and close the dispensing passage. A second popular closure has a pivotally mounted snap-lid capable of being moved between a closed and an open dispensing position. In the closed position, the lid covers the dispensing opening and in the open position, the lid is moved away from the opening to allow the product in the container to be dispensed.
One problem that besets viscous foodstuffs such as ketchup and mustard is that thin liquid, e.g. the vinegar and aqueous base of the mixture, tends during periods of nonuse to form at the top of the container as suspended solids settle towards the bottom. When the container is inverted by a user to dispense the material, the thin liquid because of its initial position within the container and its lower viscosity will reach and be expelled from the closure opening before the more viscous material. Many consumers find this discharge of thin liquid to be unpleasant, and would rather not have it on their food. The thin liquid can also aerosolize as it is expelled from the closure and thus spray about in an uncontrolled manner that can make an unpleasant mess.
Consumers are advised to shake the container to mix the viscous material inside before dispensing, but this is often forgotten or avoided. Besides the unpleasant aspects of unmixed dispensing that are described above, premature depletion of the liquids from the suspension of the viscous material can lead to dehydration and thickening of the material.
A need exists for an improved system and method of dispensing viscous materials such as ketchup and mustard that reduces the potential for dribbling, spraying, mess-making and dehydration of the material as a result of early expulsion of the thin liquid component of the material during dispensing.
SUMMARY OF THE INVENTION
Accordingly, it is an object of this invention to provide an improved system and method of dispensing viscous materials such as ketchup and mustard that reduces the potential for dribbling, spraying, mess-making and dehydration of the material as a result of early expulsion of the thin liquid component of the material during dispensing.
In order to achieve the above and other objects of the invention, a closure for dispensing a viscous material from a container includes, according to a first aspect of the invention, securing structure for securing the closure to a container; orifice defining structure for defining an orifice through which a viscous material may flow during dispensing of the viscous material from the container; and thin liquid collecting structure for collecting a volume of thin liquid that may form on top of the viscous material during storage, whereby the amount of thin liquid that will be initially dispensed from the closure will be reduced.
A closure for dispensing a viscous material from a container according to a second aspect of the invention includes a closure body having at least one thread defined on an inner surface thereof for engaging an external thread on a container, and a dispensing orifice through which viscous material may flow during dispensing; and a collection space for collecting a volume of thin liquid that may form on top of the viscous material during storage, whereby the amount of thin liquid that will be initially dispensed from the closure will be reduced.
A method of dispensing a viscous material according to a third aspect of the invention includes steps of opening a container of viscous material by opening a closure that is secured to the container; inverting the container to induce the viscous material to flow out of the container through the closure; and intercepting a volume of thin liquid that may have formed on top of the viscous material during storage before the volume of thin liquid passes out of the closure, thereby ensuring that the material first dispensed from the container will be more representative of the viscous material than the thin liquid.
These and various other advantages and features of novelty that characterize the invention are pointed out with particularity in the claims annexed hereto and forming a part hereof. However, for a better understanding of the invention, its advantages, and the objects obtained by its use, reference should be made to the drawings which form a further part hereof, and to the accompanying descriptive matter, in which there is illustrated and described a preferred embodiment of the invention.


REFERENCES:
patent: 4146157 (1979-03-01), Dixon, Sr. et al.
patent: 5152432 (1992-10-01), De Laforcade
patent: 5310091 (1994-05-01), Dunning et al.
patent: 5509579 (1996-04-01), Robbins, III

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