System and computer program product for non-destructive...

Data processing: measuring – calibrating – or testing – Measurement system in a specific environment – Chemical analysis

Reexamination Certificate

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Reexamination Certificate

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11242664

ABSTRACT:
System and computer program product for non-destructively inspecting and characterizing micro-structural features in a thermal barrier coating (TBC) on a component, wherein the micro-structural features define pores and cracks, if any, in the TBC. The micro-structural features having characteristics at least in part based on a type of process used for developing the TBC and affected by operational thermal loads to which a TBC is exposed. In one embodiment, the method allows detecting micro-structural features in a TBC, wherein the detecting of the micro-structural features is based on energy transmitted through the TBC, such as may be performed with a micro-feature detection system20. The transmitted energy is processed to generate data representative of the micro-structural features, such as may be generated by a controller26. The data representative of the micro-structural features is processed (e.g., by a processor30) to determine at least one of the following: volumetric porosity information for the TBC and variation in the characteristics of the micro-structural features over a thickness of the TBC. Based on the results of the data processing, information is generated regarding at least one of the following: a present condition of the thermal barrier coating and a future likely condition of the thermal barrier coating. In another embodiment, one can estimate a level of thermal load to which the thermal barrier coating has been exposed.

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Anand A. Kulkarni; “On the Porosity-Property Correlations in Thermo-Structural Coatings: Towards an Integrated Approach”; Ph. D Thesis, State University of New York, Stony Brook; Dec. 2002; 200 pages.

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