Synthesis process for advanced ceramics

Compositions – Magnetic – Iron-oxygen compound containing

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264 65, 264 66, 423593, 423594, 501 1, C04B 3526

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055058655

ABSTRACT:
A process for synthesizing advanced ceramics having superior microstructures and properties. Metal oxide powder particles are produced from solutions of soluble salts of the respective metals by a spray decomposition process. The as-formed powders are heated in an inert atmosphere at a temperature below their sintering temperature and for a time sufficient to cause the oxide powder particles to densify without sintering, and the densified powder is then compacted under high pressure and finally sintered at a temperature above that employed in the initial heating step. Products of this process possess superior magnetic and structural uniformity, excellent grain structure, and very high mechanical strength relative to ceramics prepared without using a heat treatment for densification prior to the compacting step.

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