Swash plate-compressor

Details Swash plate-compressor Swash plate-compressor

2000-04-06

2001-10-16

Freay, Charles G. (Department: 3746)

Pumps

Three or more cylinders arranged in parallel, radial, or...

C417S222100, C091S499000, C074S060000, C074S399000

Reexamination Certificate

active

06302658

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to a compressor of the type used in automotive air conditioning systems.
Furthermore, in the case of the known compressors of the kind under discussion, it is essential that the angle of inclination of the swash plate or pivot disk, hereafter drive disk, can be varied by means of a special coupling mechanism, namely for reciprocating the pistons. However, with respect to the longitudinal axis of the piston, the drive disks tilts due to its geometric arrangement or due to the pivot axis there in such a manner that the dead center “travels” above the stroke position. This results in a tilting error or a damage area, which has a negative effect on the efficiency of the compressor.
Also known from practice are beginnings of reducing the damage area, namely in terms of constructing extremely expensive solutions with internal coupling mechanisms. To this end, reference may be made, for example, to DE 35 45 200 C2 and corresponding U.S. Pat. No. 4,674,957. Despite the constructional expenditure incurred therein, it has so far not been possible to eliminate the problems discussed therein, so that a resultant loss in efficiency is accepted in the case of the so-far known compressors of the kind under discussion.
Furthermore, the invention relates to a compressor, in particular for the air conditioning system of an automobile, with a housing and a compressor unit accommodated in the housing for taking in and compressing a refrigerant, the refrigerant flowing from an intake area preferably formed in the a front-end housing cover through the compressor unit into a discharge area preferably likewise formed in the housing cover.
Air-conditioning compressors of a large variety of types operate with a refrigerant. Besides conventional refrigerants, whose use appears to become more and more critical in the light of an increasing awareness of the environment, it is possible to use as a refrigerant an inert gas, such as, for example, CO
2
, which is noncritical under environmental aspects. However, the use of such a refrigerant leads to higher pressures within the compressor, thereby necessitating quite special constructional measures, for example, with respect to the selection of material and wall thickness of the housing.
The use of a high-strength material for the housing of the compressor makes it easy to absorb as early as in the intake state the high pressures necessary or occurring in the case of a refrigerant having a high density. For example, it is thus necessary to withstand bursting pressures of up to 30 MPa at discharge temperatures of up to about 160° C. to 170° C.
As aforesaid, compressors of the kind under discussion comprise an intake area and a discharge area. Whereas on the suction side—in the intake area—the refrigerant flows in at a temperature mostly ranging from 30° C. to 40°, the temperatures on the pressure side, i.e., discharge area, are in a range from 80° C. to about 170° C.
Normally, compressor housings are made of metal, for example, aluminum, of high-quality steel, or of a high-tensile steel. Consequently, the high temperature in the discharge area is bound to become effective on the intake area to the extent that same is heated via the housing material coming into contact with the refrigerant, as well as the “interiors” of the compressor. As a result, the gaseous refrigerant is heated on the intake side, whereby its density decreases. This again leads to a loss in delivery or a reduction of the mass flow of the refrigerant and, thus, to a loss in output of the compressor. Because of the temperature influence by the discharge area on the intake area, the efficiency of a conventional compressor is considerably reduced.
Likewise, the invention relates to a compressor, in particular for the air conditioning system of an automobile, wherein a belt drives the compressor unit via a drive wheel coupled with the drive shaft, and wherein the drive wheel comprises a belt pulley body engaging the belt, the belt pulley body being coupled via a coupling device directly or indirectly with the drive shaft.
The compressors under discussion are driven via a belt, which is guided over a belt pulley hereafter drive wheel. The belt in turn is driven via the crank shaft of the internal combustion engine of an automobile.
Malfunctions may occur in the operation of the compressor. Thus, for example, the compressor unit or the drive shaft may block. If the belt loops about the drive wheel at a very small angle, the belt is expected to slip on the drive wheel or the belt pulley. In this instance, the drive wheel will heat up very considerably. This leads already after a short time to damage and finally to destruction of the belt, so that even the subassemblies that are also driven by the belt, such as, for example, the water pump or alternator, can no longer be operated. As a result, the automobile is no longer operable.
If the belt loops about the drive wheel or belt pulley at a larger angle, for example, more than 180°, it is hardly possible that the belt slips on the drive wheel or belt pulley. This leads either to a tearing of the belt or to a choking of the engine. Likewise, in such an instance, the automobile is no longer operable.
To avoid the above-described problems, an electromagnetic clutch has already been integrated in the drive wheel of the compressor. Should the belt slip or should the clutch halves slip, the clutch will undergo a very considerable heating. If a predetermined temperature is reached, a safety fuse will interrupt the coil current, and the clutch disengages the compressor, so that the belt can continue to move with the belt pulley body of the drive wheel. This ensures the operation of safety-relevant components of the automobile, such as, for example, the water pump and/or the alternator, which are likewise driven by this belt.
However, the electromagnetic clutch as known from practice, is problematic, inasmuch as it is constructed relatively large, expensive with respect to its individual components, and represents a quite considerable cost factor. Primarily, due to its complexity, such an electromagnetic clutch causes an extraordinary weight load, which is diametrically opposite to a weight reduction as is constantly sought in the current automobile construction. Because of its enormous overall size, the compressor is not suitable for installation in small engine compartments.
From practice alone, it is already known to provide an overload clutch with a disk-shaped rubber body having an external gear tooth system, whose gear teeth shear in the event of excessive stress. In this case, the clutch is a purely mechanical overload clutch, whose disengagement behavior can be defined only in a certain bandwidth. At any rate, such an overload clutch is barely reliable.
It is the object of the present invention to improve and further develop a compressor of the initially described kind such that its efficiency becomes more favorable in comparison with conventional compressors, that the compressor is constructed smaller, that its weight is reduced, and that accordingly it is easier and less expensive to manufacture the compressor. Furthermore, it is an object to increase output and to ensure at a lesser expense at least the same safety, in particular a protection of the belt drive and the internal combustion engine, as in the case of compressors known until now.
SUMMARY OF THE INVENTION
The above and other objects and advantages of the present invention are achieved by the provision of a compressor of the described type and wherein the drive disk is supported such that the center line of the bearing mount (pivot or bearing axis) forms a tangent to a reference circle that defines the stroke, so that the angle of inclination of the drive disk is variable without displacing the upper dead center above the stroke position.
To begin with, it has been recognized by the invention that is possible to increase the efficiency of a compressor of the described kind by optimizing the damage area. It has further been recogni

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