Surrounding-gate flash memory having a self-aligned control...

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Reexamination Certificate

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C435S263000

Reexamination Certificate

active

06498030

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of Invention
The present invention relates to the structure and the manufacturing process of a surrounding-gate flash memory cell. More particularly, the present invention relates to a surrounding-gate flash memory having a self-aligned control gate.
2. Description of the Related Art
The nonvolatile memory cells have been widely used in various electronic components for the storage of structural information, the programming of information or information that can be repeatedly accessable. A flash memory is an erasable programmable read-only memory (EPROM) or an electrically erasable programmable read-only memory (EPPROM). Since the information in a flash memory can be stored, read and erased many times, there is increasing demand for the flash memory in the semiconductor market.
Two gates are generally provided in a flash memory cell, one of which is the floating gate formed by polysilicon for the storage of electrical charges and the other of which is the control gate to control the access of information. The floating gate is located under the control gate and is often in the state of “floating” without connecting to any circuitry. The control gate is usually connected to a wordline. A characteristic of the flash memory cell is its high speed “block-by-block” in the erasure of the stored data and is usually accomplished within 1 to 2 seconds. The “block-by-block” erasure process is much faster than the typical “bit-by-bit” EPROM erasure process, which requires at least several minutes.
As the device integration becomes higher, the coupling ratio of a control gate becomes smaller and the operation voltage needs to be raised. The application of the floating gate transistor structure in a conventional flash memory therefore limited in highly integrated. In the trend of increasing the writing and erasure speed and lowering the operation voltage of a flash memory, increasing the coupling ratio of the control gate has become the only solution. The potential of a floating gate can be increased as the coupling ratio of the control gate is increased Increasing the coupling ratio of the control gate, however, is inevitable to increase the capacitance between the floating gate and control gate. One way of increasing the capacitance is to reduce the thickness of the insulation layer, the other way is to increase the area of the capacitor or to use a high dielectric constant insulation material.
SUMMARY OF THE INVENTION
Based on foregoing, a surrounding-gate flash memory cell having a greater capacitor area between the control gate and the floating gate, and a higher coupling ratio for the control gate at the same integration as a conventional flash memory is provided.
The writing, reading and erasing of a flash memory are related to the coupling ratio of the control gate. The coupling ratio of the control gate of each flash memory cell unit has to be the same to avoid a faulty operation. It is, therefore, very important to control the area of the capacitor between the control gate and the floating gate in each flash memory cell unit. A micro-patterning process is used in forming the control gate of a flash memory in the conventional method. As the device integration gets higher, the window of the photo resist process becomes smaller. In such a case, it is possible to cause a difference in the operational voltage between different flash memory cell units due to misalignment. The flash memory is formed by an array of a plurality of flash memory cell units. A faulty operation thereby occurs when there is a difference in the operational voltage between the cell units in the same flash memory. The present invention is to provide a self-aligned method of forming the control gate and to ensure the same capacitor area between the control gate and the floating gate in each flash memory cell unit.
The same tunneling oxide layer is used for the electron transfer in the programming and the erasure of the information of a conventional floating gate flash memory, which may lead to the damage of the device easily. The present invention further provides a surrounding-gate flash memory comprising of control gates, floating gates and erasure gates. Moreover, the writing and the erasure of information are carried out at different silicon oxide layers to prevent the device from being damaged and to increase the lifetime of the device.
According to the present invention, a surrounding-gate flash memory having self-aligned control gates is provided. Such surrounding-gate flash memory is disclosed as the following:
A plurality of device isolation structures formed by a shallow trench isolation method or by a local oxidation method, are provided on a substrate. These device isolation structures are arranged in the form of a chessboard, with one row as a region and each region containing a plurality of the device isolation structures. The source regions are located in the substrate and are between neighboring regions of the device isolation structures. The tunneling silicon oxide layers are located at both ends of each device isolation structure region and on the substrate the source regions are located. The drain regions are located in the substrate without the tunneling oxide layer which are located between each two device isolation structures in the same region and two drain regions are isolated by the device isolation structures in the same region.
A group of polysilicon block comprises a polysilicon block extended across the same ends of every two device isolation structures, above the tunnel oxide layer. On the other ends of the same device isolation structures also extends another polysilicon block to form the other group of polysilicon block. Thus, two groups of polysilicon block are present in a same region of the device isolation structures. These polysilicon blocks are used as floating gates and these polysilicon blocks are located above the tunneling oxide layer. The distance between a polysilicon block and an adjacent polysilicon block is not the same. The distance between the polysilicon blocks in the same group is smaller than that in different groups. The distance between the polysilicon blocks in the same group is also smaller than the distance between the device isolation structures in the same region. A silicon oxide cap formed by local oxidation is provided over each polysilicon block. A first silicon oxide layer is formed on the sidewall of each polysilicon block. These silicon oxide layers are positioned above the tunneling oxide layers as well.
First polysilicon layers are provided on the sidewalls of the polysilicon blocks and above the tunneling oxide layers to connect the polysilicon blocks in the same group and separated from the polysilicon blocks by the first silicon oxide layer. Tile height of the first polysilicon layer is lower than that of the polysilicon blocks. These first polysilicon layers are used as control gates and as word lines. Second silicon oxide layers are provided on the surfaces of the first polysilicon layers. Further, the second polysilicon layers are provided above the tunnel silicon oxides above the sources. These second polysilicon layers located on the device isolation structures in the different regions but in between the adjacent polysilicon blocksform a T-shaped structure, which covers the half parts of the polysilicon blocks adjacent to the sources. These second polysilicon layers are used as erasure gates.
A dielectric layer covers all of the above constituting elements. Plugs are provided in the dielectric layer. The lower end of one plug is electrically connected to the drain. Conductive lines are provided above the dielectric layer and the conductive lines do not intersect. Each conductive line is electrically connected to the upper end of one plug exposed in the surface of the dielectric layer, and only connected to one of the drains in each group of the drains by one plug. These conductive lines are used as bit lines.
Further, two dummy polysilicon blocks which are side-by-side and having a smaller size are provi

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