Surface thermocouple

Measuring and testing – Gas analysis – Moisture content or vapor pressure

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Details

G01K 104

Patent

active

040432009

ABSTRACT:
A surface thermocouple assembly including a metal sheath having thermocouple conductors extending therethrough in spaced relation from each other and from the sheath by electrical insulating material, an opening in the sheath wall at the hot junction end and through which the conductors are extended, a ceramic plug receiving the conductors and mounted in the opening, a fusion weld of the conductors outside the plug, and a V-shaped pad with a knife-shaped edge integrally formed at the junction end. The thermocouple is made from a length of sheathed thermocouple conductors by forming a keyhole slot at the junction end, removing the insulation around the conductors, bending the conductors through the opening of the keyhole slot, mounting a ceramic plug in place, fusion welding the ends of the conductors outside the plug to define the thermojunction, inserting a metal end plug at the junction end, welding closed the slot and the end plug in position, and building up a V-shaped welded pad at the hot junction end. Thereafter, mounting of the thermocouple assembly onto a surface for which the temperature is to be monitored includes the positioning of the hot junction end onto the tube with the knife-shaped edge of the pad in engagement with the tube, and providing void-free welds between the pad and the tube such that the distance between the thermojunction and the tube surface is substantially less than the distance between the junction and the closest free surface of the mounting welds.

REFERENCES:
patent: 2516952 (1950-08-01), Bristol
patent: 3069752 (1962-12-01), Shering
patent: 3143439 (1964-08-01), Hansen
patent: 3444740 (1969-05-01), Davis
patent: 3466200 (1969-09-01), Mellor
patent: 3477122 (1969-11-01), Hamrick
patent: 3483750 (1969-12-01), Pratt
patent: 3553827 (1971-01-01), Baker

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