Surface modification of polymers and carbon-based materials by i

Coating processes – Direct application of electrical – magnetic – wave – or... – Ion plating or implantation

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427527, 427529, 427531, 427536, 427539, 427553, 427534, 427537, 427164, C23C 1412, C23C 1414, H05H 100, B05D 506

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056837577

ABSTRACT:
This invention provides an improved process for surface modification of polymers, graphites and carbon-based composite materials, and improved surface-modified materials produced by the process. The preferred surface modification process of the present invention comprises the steps of: high dose single or multiple implantation of the substrate with energetic ions, including ions of at least one metal or semi-metal element able to form a stable, non-volatile oxide; and oxidative full or partial conversion of an upper portion of the implanted layer to a continuous, resistant oxide-enriched surface layer. The process may also comprise the additional implantation of a hardening non-metal element to participate in the formation of a glass-like surface layer or to form a carbonized, hardened sub-layer. Surface modified materials of the present invention have substantially improved resistance to erosion by atomic oxygen and to thermal cycling, as well as improved resistance to UV/air, improved surface hardness and wear resistance, tailored optical properties and altered surface energy, making them potentially useful in aerospace as well as other industries.

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