Surface coating process

Coating processes – Electrical product produced – Integrated circuit – printed circuit – or circuit board

Reexamination Certificate

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C427S096200, C427S097500, C427S096800, C427S126400, C427S126300, C427S204000, C427S205000, C427S220000, C427S255290, C427S255310, C427S255370, C427S419200, C439S043000

Reexamination Certificate

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08071160

ABSTRACT:
A method of forming a film is provided. Nanoparticles are deposited on a surface of a substrate using a liquid deposition process. The nanoparticles are linked to each other and to the surface using linker molecules. A coating having a surface energy of less than 70 dyne/cm is deposited over the film to form a coated film. The coated film has an RMS surface roughness of 25 nm to 500 nm, a film coverage of 25% to 60%, a surface energy of less than 70 dyne/cm; and a durability of 10 to 5000 microNewtons. Depending on the particular environment in which the film is to be used, a durability of 10 to 500 microNewtons may be preferred. A film thickness 3 to 100 times the RMS surface roughness of the film is preferred.

REFERENCES:
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patent: 7258895 (2007-08-01), Sandhu
patent: 2002/0025446 (2002-02-01), Chen et al.
patent: 2007/0141114 (2007-06-01), Muisener et al.
patent: 2007/0275411 (2007-11-01), McGall et al.
patent: 2008/0304008 (2008-12-01), Muisener et al.
Bourlinos et al, “Clay-Organosiloxane Hybrides: A Route to Cross-Linked Clay Particles and Clay Monoliths”, Chem. Mater. 2004, vol. 16, pp. 2404-2410.
Ashurt et al., “Vapor Phase Anti-Stiction Coatings for MEMS”, EEE Transactions on Device and Materials Reliability, vol. 3, No. 4. Dec. 2003, pp. 173-179.

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