Superabsorbent hydrophilic isocyanate-based foam and process for

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Cellular products or processes of preparing a cellular...

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521 52, 521 99, 521125, 521134, 521137, 521139, 521155, 521163, 521170, 521172, 521174, 521905, 604358, 604369, 604372, 604374, 604376, C08J 904, C08J 908, A61F 1315, A61L 1526

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active

056749171

ABSTRACT:
A foamed isocyanate-based polymer having a cellular structure and containing a superabsorbent material, the polymer being capable of: (i) absorbing at least about 20 times its weight of an aqueous fluid maintained at a temperature of from about 20.degree. to about 25.degree. C., and (ii) retaining at least about 20 times its weight of absorbed aqueous fluid which is bound to the superabsorbent material. A process for producing a foamed isocyanate-based polymer comprising the steps of: providing a substantially uniform mixture comprising an isocyanate, an active hydrogen-containing compound and a superabsorbent material, the superabsorbent material being capable of absorbing at least about 20 times its weight of an aqueous fluid maintained at a temperature in the range of from about 20.degree. to about 25.degree. C.; adding to the substantially uniform mixture an aqueous blowing agent and a catalyst to form a reaction mixture; and expanding the reaction mixture to produce the foamed isocyanate-based polymer; wherein the active hydrogen-containing compound comprises from about 10% to 100% by weight of a hydrophillic active hydrogen-containing compound and from 0 to about 90% by weight a non-hydrophillic active hydrogen-containing compound. The foamed isocyanate-based polymer is ideally suitable for use in an absorption layer in a personal hygiene device.

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