Superabsorbent foams and method for producing the same

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4283157, 4283211, 502402, 502404, 521 63, 521 64, 521905, B32B 326, C08J 928

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active

060277955

ABSTRACT:
An absorbent, microporous foam comprising a crosslinked polymer having interconnected fluid cells distributed throughout its mass, wherein the fluid cells have a diameter of between about 0.1 and about 100 .mu.m, and wherein the foam can rapidly absorb at least about twice its dry weight in fluid, is disclosed. Also disclosed is a method for producing such microporous, absorbent foams. In this method: (a) a crosslinkable polymer and a first solvent are mixed to form a stable solution which can be induced to phase separate; (b) the stable solution is induced to phase separate into a polymer concentrated phase and a polymer dilute phase; (c) the polymer is induced to crosslink in the polymer concentrated phase for a predetermined period of time thereby forming a microporous material; and (d) the microporous material is dried to produce the absorbent foam.

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