Superabrasive wire saw and associated methods of manufacture

Details Superabrasive wire saw and associated methods of manufacture Superabrasive wire saw and associated methods of manufacture

2005-07-12

2005-07-12

Hail, III, Joseph J. (Department: 3723)

Stone working

Sawing

Endless

C125S012000, C125S030020, C125S036000, C125S039000, C451S296000, C451S526000, C451S532000, C451S534000

Reexamination Certificate

active

06915796

ABSTRACT:
A superabrasive wire saw having a plurality of individual coated superabrasive particles attached to a wire with an organic binder is disclosed and described. The superabrasive particle can be coated with a solidified coating of a molten braze alloy that is chemically bonded to the superabrasive particle. The organic binder can optionally contain filler materials and/or an organometallic coupling agent to improve the retention of coated superabrasive particles. The resulting superabrasive wire saws can be produced having diameters of less than 0.5 mm which significantly reduce kerf loss. Various methods for making and using such a superabrasive wire saw are additionally disclosed and described.

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