Internal-combustion engines – Intake manifold – Manifold having plenum
Reexamination Certificate
2001-10-18
2003-04-22
Mancene, Gene (Department: 3747)
Internal-combustion engines
Intake manifold
Manifold having plenum
C123S184550
Reexamination Certificate
active
06550439
ABSTRACT:
BACKGROUND OF THE INVENTION
The invention relates to a suction tube with a switching element, particularly for adjusting the length of different segments of the suction tube.
Suction tubes are generally known. The employed switching elements primarily adjust the length of the intake ports connecting the plenum to the cylinder intakes. To this end, the switching elements must be movable. In most cases, they are therefore cylindrical, and the desired adjustment in the suction tube length is obtained by rotating the switching element.
To adjust the length, the switching elements communicate with the walls of the suction tube. To be able to use the acoustic or flow effects of the adjustment in the suction tube length, the gaps created between the suction tube wall and the switching element must be sealed as tightly as possible, even though an absolute seal is not necessary since these are seals between ducts that carry filtered air. This may be achieved by a high dimensional accuracy of the switching elements and the suction tube walls and may be enhanced by providing sealing rings. One technical solution is indicated in DE 44 23 427 A1. This document proposes seating rings, which can be inserted into grooves in the cylindrical switching element and which have a larger diameter than the mounting opening for the switching element. As a result, when the switching element is installed, the sealing rings are elastically deformed to provide a seal against the suction tube wall. The aforementioned sealing options for switching elements in the suction tube are, however, associated with high production or assembly costs. Particularly in suction tubes that are made of synthetic resin material, due to material shrinkage after molding, sufficient dimensional accuracy of the switching element and the suction tube to ensure a satisfactory seal can be obtained only by costly finish-machining. Although the sealing rings arranged in the drum switch are capable of compensating such tolerances, they make it more difficult to mount the switching element in the associated opening. For in many cases, the mounting opening has abrupt diameter differences to form curved intake cross sections. The switching element, after installation, forms a wall segment of said curved intake cross sections. For assembly, the drum equipped with the sealing rings must be pushed through the hollow spaces, which invariably causes the sealing rings to re-expand to their original diameter. They must then be brought back to their installation diameter in places where the sealing gap is located between the mounting opening and the switching element, which are extremely difficult to access. Furthermore, if the mounting opening is out of round, it is impossible to obtain a complete seal even with the use of sealing rings supported in the switching element, since the sealing rings cannot completely adapt to the out-of-round inside contour of the mounting opening without the adjusting forces of the switching drum assuming excessively high values.
SUMMARY OF THE INVENTION
The object of the invention is to create a suction tube provided with sealing means between the switching element and the associated mounting opening, which is easy to install and at the same time provides an optimal seal between the suction tube segments. This seal should be largely independent of the tolerances that occur in the suction tube and the switching element.
This object is attained by the invention as described and claimed hereinafter.
The suction tube according to the invention has at least one switching element, which is movably arranged inside the suction tube. Between the walls of the suction tube and the switching element, gaps are created. These gaps are sealed by sealing means supported inside the suction tube so that, as the switching element moves, there is a relative movement between the sealing means and the switching element. The sealing means are at least partially elastic and are made in such a way that the elastic parts or the entire sealing means are elastically deformed when installed. This can be used to create a surface pressure, which is used either to fix the sealing means inside the suction tube or to obtain a sealing effect between the switching element and the sealing means. Alternatively, the sealing means may be fixed inside the suction tube by a form-fit connection, particularly a groove. Important is that the form-fit connection does not prevent the sealing effect of the sealing means, i.e., that it allows, for instance, the sealing means to be pressed against the switching element. If the sealing means are pressed against the switching element, i.e., if there is contact between these components, the contact pressure must be low enough that a relative movement between the sealing means and the switching element is still possible. Alternatively, a contact-free seal, particularly a labyrinth seal, may be provided. As an alternative to the aforementioned form-fit and frictional connection options, the sealing means may also be fixed inside the suction tube by material coupling, particularly by gluing.
The above-described sealing means are suitable for roughly toleranced synthetic resin tubes and their synthetic resin switching elements. In particular, sealing rings that are completely elastic can be adapted to the wall of a cylindrical mounting opening to receive the switching element if these are out of round. This is made possible in that the sealing means are fixed inside the cylindrical mounting opening and thus do not need to rotate as the switching element is adjusted. The suction tube according to the invention may of course also be made of other materials besides synthetic resin, e.g., aluminum or magnesium or a combination of these materials.
For the aforementioned reasons it is particularly advantageous to design the switching element as a cylindrical body, particularly as a drum switch. Due to out-of-roundness of the drum switch or the cylindrical mounting opening, differently sized gaps are created along the circumference, which may be compensated by sealing means. This may be accomplished, in particular, by providing grooves in the drum switch, so that the sealing means in conjunction with these grooves form a labyrinth seal. What has been said above regarding drum switches is also true for rotary slide valves.
According to another embodiment of the invention, the sealing means may also be configured as sealing strips. Sealing strips make it possible to seal the gap formed by the suction tube wall and the switching element along a straight line. Depending on the elasticity of the sealing strip, it is also possible to realize a slightly winding or curved shape of the sealing gap. Sealing through sealing strips is possible, for instance, in slide valves. Sealing gaps along the end faces of cylindrical switching elements may also be sealed in this manner. Alternatively, the sealing strip may be arranged in a cylindrical mounting opening parallel to the axis of rotation of a cylindrical switching element.
In cylindrical mounting openings, according to an advantageous embodiment of the idea underlying the invention, the sealing ring takes the shape of a circular ring. The sealing ring may be advantageously provided with an elastic layer along its outer circumference, which after installation contacts the walls of the suction tube and thus ensures fixation. The elastic layer is preferably made of silicon or sponge rubber. To increase the contact pressure to fix the sealing ring against the suction tube wall, the ring may be provided with a larger diameter than that available in the mounting opening. In this case it must be slit, so that it can be elastically deformed for installation. The slit may be configured in such a way that the ends of the sealing ring overlap to obtain an optimal sealing effect in the slit area. The slit may also comprise a recess that is wide enough so that a sealing strip may be provided in the cylindrical mounting opening, which crosses the sealing rings.
If the suction tube casing is longitud
Fischer Christian
Galm Martin
Vaculik Robert
Ali Hyder
Crowell & Moring LLP
Filterwerk Mann & Hummel GmbH
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