Stress migration evaluation method

Semiconductor device manufacturing: process – With measuring or testing

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438 14, 438799, 438927, 438663, 374 5, 374 57, 148DIG3, 148DIG162, 73866, H01L 2144

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059305878

ABSTRACT:
A method for accurately and objectively evaluating stress migration effects on long term reliability of integrated circuits. A sample containing a conductive runner is fabricated according to a given fabrication process. The fabricated sample undergoes a heating step at a first temperature for a first time period to induce material interactions at an accelerated rate, followed by cooling the sample to a second temperature and maintaining the second temperature for a time of sufficient duration such that relaxation occurs. Then the sample undergoes a heating process at a third temperature for a time sufficient to nucleate a predetermined number of voids, followed by heating the sample runner at a fourth temperature, less than than the third temperature, to propagate the voids such that a maximum void size is determined. Void distribution is preferably monitored by optical and scanning electron microscopy. By analyzing the void size distribution data for the isothermal void propagation annealing, a measure of the long term reliability is provided.

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