Strain tolerant ceramic coating

Stock material or miscellaneous articles – Composite – Of metal

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427446, 427453, 428332, 428469, 428697, 428701, 428702, B32B 300

Patent

active

059939761

ABSTRACT:
A strain tolerant ceramic coating, preferably for use as an abrasive coating on a substrate is provided. The coating is prepared from a yttria and zirconia powder having an average particle size less than 40 microns. The coating is formed by depositing the powder on the substrate by a plasma spray process. The as-applied coating contains essentially no macrocracks, but a post-stressed coating contains a random distribution, population, and orientation of microcracks and macrocracks.

REFERENCES:
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patent: 5073433 (1991-12-01), Taylor
patent: 5514482 (1996-05-01), Strangman
patent: 5520516 (1996-05-01), Taylor et al.
patent: 5743013 (1998-04-01), Taylor et al.
Sumner, I.E. and Ruckle, D.L., "Development of Improved-Durability Plasma Sprayed Ceramic Coatings for Gas Turbine Engines", AIA/SAE/ASME 16th Joint Propulsion Conference (1980).
Johner, G. et al., "Experimental and Theoretical Aspects of Thick Thermal Barrier Coatings for Turbine Applications," Thermal Spray: Advances in Coatings Technology, National Thermal Spray Conference (1987).
Taylor, T.A. et al. "Plasma-Sprayed Yttria-Stabilized Zirconia Coatings: Structure-Property Relationship", Surface and Coatings Technology, 43/44 (1990), pp. 470-480.

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