Straddle arm for fork lift truck

Elevator – industrial lift truck – or stationary lift for vehicle – Industrial lift truck or required component thereof – Having structure allowing propulsion or steering by walking...

Reexamination Certificate

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Details

C187S231000, C187S237000

Reexamination Certificate

active

06199665

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates in general to fork lift trucks and, more particularly, to an improved straddle arm for supporting the forward end of such trucks while permitting free movement of forks carried by the trucks. While the present invention is generally applicable to fork lift trucks, it is described herein with reference to a rider reach fork lift truck, for which it is particularly applicable and initially being used.
Rider reach fork lift trucks are typically provided with a pair of forwardly extending straddle arms mounted outside the forks where they do not impede the lowering of the forks, and any load supported upon the forks, to the floor. The straddle arms carry one or more wheels to support the weight of the truck of course including any load carried by the forks. In prior art trucks, straddle arms are attached to a truck by means of a lateral member which is typically a box structure formed by a pair of L-shaped or U-shaped steel components welded together.
FIG. 1
shows one example of prior art straddle arm construction. A straddle arm
1
is welded to a lateral member
2
which in turn is welded to a mast assembly
3
at the forward end of a power unit
4
. The lateral member
2
is made of two components which are welded together at the front
5
of the lateral member
2
and at the rear
6
of the lateral member in substantially the same manner. The truck supporting force applied to wheels at the forward end of the straddle arm
1
results in a considerable amount of torque being transferred through the lateral member
2
to the mast assembly
3
such that the lateral member
2
must be substantial and securely welded .
There is an ongoing need to improve lift truck design to provide more efficient structure s and manufacturing techniques.
SUMMARY OF THE INVENTION
With regard to straddle arms for lift trucks, this need is currently met by the invention of the present application wherein the lateral member of each straddle arm is formed from a cylindrical section of steel pipe or tubing. Advantageously, the cylindrical tubing section is continuous in its circumference, thereby evenly distributing the torque which is transferred from the forwardly extending portion of the straddle arm to the mast assembly. Further, the cylindrical tubing section does not have to be constructed by welding two components together so that it eliminates the two weldments necessary for construction of the prior art lateral member and thereby reduces the time of construction. As an additional advantage, the straddle arm of the present application presents a smooth, rounded shape at the point of attachment of the arm to the mast assembly which is visually appealing.
In accordance with one aspect of the present invention, a fork lift truck comprises power unit and a mast assembly secured to the power unit. A pair of forks are mounted to the mast assembly and movable in height between a lowered position and plurality of raised positions. A pair of straddle arms are spaced outwardly from the forks and secured to opposite sides of the mast assembly. Each of the straddle arms comprises an arm member extending forwardly from the power unit, and a lateral cylindrical member extending axially between the arm member and the mast assembly to couple the arm member to the mast assembly. Each of the straddle arms may further comprise a torque arm coupled between the arm member and the lateral cylindrical member.
Preferably, the torque arm comprises a teardrop shaped solid steel member having a rounded end which tapers to a generally pointed end, the member including a cutout toward the generally pointed end for receiving the arm member. The arm member and the torque arm are welded together such that an inside surface of the arm member and an inside surface of the torque arm are flush with one another to define an inner surface for engaging the lateral cylindrical member. A first end of the lateral cylindrical member is welded to the inner surface and a second end of the lateral cylindrical member is welded to the mast assembly. The first and second ends of the lateral cylindrical member can be beveled to facilitate welding the lateral cylindrical member to the mast assembly and to the surface of the arm member and the torque arm.
In accordance with another aspect of the present invention, a straddle arm for a fork lift truck comprises an elongated arm member, a cylindrical member, and a torque arm coupled to the arm member and the cylindrical member. Preferably, the torque arm is a teardrop shaped solid steel member having a rounded end and a pointed end and including a cutout in the pointed end for receiving the elongated arm member therein. The elongated arm member and the torque arm are combined and welded together to form a surface for engaging a first end of the cylindrical member. The first end of the cylindrical member is welded to the surface formed by combining the elongated arm member and the torque arm. Both the first end of the cylindrical member and a second end thereof can be beveled to facilitate welding at the first and second ends.
In accordance with still another aspect of the present invention, a method of making a fork lift truck comprises providing a power unit and securing a mast assembly to the power unit. A pair of forks are mounted to the mast assembly for movement in height between a lowered position and a plurality of raised positions. A cylindrical member is secured to each side of the mast assembly so that axes of the cylindrical members are generally horizontal and the cylindrical members extend outwardly from the mast assembly. An arm member is coupled to each of the cylindrical members so that the arm members are spaced outwardly from the forks. Preferably, the step of coupling an arm member to each of the cylindrical members comprises providing a teardrop shaped torque arm member having a rounded end which tapers to a generally pointed end and forming a cutout in the torque arm toward the generally pointed end for receiving the arm member. The arm member is welded to the torque arm with an inside surface of the arm member and an inside surface of the torque arm being flush with one another to define an inner surface for engaging the cylindrical member. The cylindrical member is welded to the inner surface. Preferably, the method further comprises beveling first and second ends of the cylindrical members to facilitate welding the cylindrical members
It is, thus, an object of the present invention to provide an improved straddle arm for a fork lift truck including a cylindrical member for coupling an arm member to a mast assembly of the truck.
Other objects and advantages of the invention will be apparent from the following description, the accompanying drawings and the appended claims.


REFERENCES:
patent: 2925887 (1960-02-01), Gibson
patent: 4061237 (1977-12-01), Austin et al.
patent: 5174415 (1992-12-01), Neagle et al.
patent: 5722511 (1998-03-01), Wakamiya
patent: 5738187 (1998-04-01), Dammeyer et al.
patent: 5848668 (1998-12-01), Kafrissen et al.
patent: 5890562 (1999-04-01), Bartels et al.
patent: 2628087 A1 (1989-09-01), None

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