Stitch-bonded fabrics utilizing stretchable substrates

Stock material or miscellaneous articles – Pile or nap type surface or component – Particular backing structure or composition

Reexamination Certificate

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Details

C428S096000, C428S102000, C428S219000, C442S366000, C442S414000

Reexamination Certificate

active

07141290

ABSTRACT:
A stretchable stitch-bonded nonwoven fabric is disclosed herein. The fabric includes a nonwoven substrate having basis weight in the range from about 15 to about 150 g/m2, and density in the range from about 0.02 to about 0.12 g/cm3. The nonwoven substrate is bonded with a binder applied to the outer surfaces of the substrate in a liquid form in a sufficiently uniform manner so that no areas greater than the spaces between stitch insertion points are devoid of binder. The binder constitutes from about 2% to about 25% of the total weight of the sum of binder and nonwoven substrate weight. The substrate is stitch-bonded with yarns arranged in a stitch pattern that allows the stitch-bonded fabric to be stretched in at least one direction by a factor of about 2.5 to about 5.0 without forming local ruptures therein, and wherein the stitch-bonded nonwoven fabric can be washed and dried at least twenty times.

REFERENCES:
patent: 4704321 (1987-11-01), Zafiroglu
patent: 4773238 (1988-09-01), Zafiroglu
patent: 4876128 (1989-10-01), Zafiroglu
patent: 4998421 (1991-03-01), Zafiroglu
patent: 5187952 (1993-02-01), Zafiroglu
patent: 5308673 (1994-05-01), Tochacek
patent: 5636393 (1997-06-01), Zafiroglu et al.
patent: 5879779 (1999-03-01), Zafiroglu
patent: 6407018 (2002-06-01), Zafiroglu
patent: 6423393 (2002-07-01), Wildeman
“Chemical Binders” by Michele Mlynar of the Rohm and Haas Company presented at the International Nonwovens Technical Conference in Baltimore, Maryland (2003).

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