Stepped extrusion die assembly

Metal deforming – By extruding through orifice – Utilizing internal forming means

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Details

72358, 2989334, B21K 130

Patent

active

053256980

ABSTRACT:
A extrusion die assembly for cold extruding internally and/or externally toothed gears and the like, particularly internally toothed ring gears, with the mandrel for forming the internal teeth in the workpiece including axially successive sets of die teeth, with each set including a full complement of annularly arranged and equally spaced die teeth, and the die teeth from the leading set to the trailing set increasing progressively in diameter.
In one embodiment, the die teeth from one set to the next on the mandrel extrude the gear teeth in equal radial depth, and in a second embodiment, the die teeth of each succeeding mandrel set extrude the gear teeth by displacing an equal volume of material from one set to the next.
The die teeth in each set on the mandrel including a relief portion of progressively decreasing radial dimension, the workpiece being arrested on the die assembly such that all extrusion of the workpiece axially along the mandrel is in the direction of the relief portion, thereby maintaining at a minimum frictional contact between the mandrel and the workpiece.

REFERENCES:
patent: 3186210 (1965-06-01), Lesher et al.
patent: 3608350 (1971-09-01), Yamaguchi
patent: 3910091 (1975-10-01), Samanta
patent: 4287749 (1981-09-01), Bachrach et al.
patent: 4350865 (1982-09-01), Bachrach
patent: 4622842 (1986-11-01), Bachrach et al.
patent: 4878370 (1989-11-01), Fuhrman et al.

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