Printing – Stenciling – Rotary machines
Reexamination Certificate
2000-11-08
2002-05-07
Evanisko, Leslie J. (Department: 2854)
Printing
Stenciling
Rotary machines
C101S128100, C101S415100
Reexamination Certificate
active
06382095
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to the field of rotary stencil printer, and more particularly to a device for mounting a leading end of a stencil to the printing drum of a rotary stencil printer.
2. Description of the Prior Art
A full automatic rotary stencil printer having a basic construction such as shown in 
FIG. 1
 is already known. In 
FIG. 1
, 
10
 is a printing drum which is driven to rotate anti-clockwise as shown by an arrow by printing drum driving means not shown in the figure when a stencil is mounted to the printing drum, also when the printing is carried out, and also when the used stencil is exhausted from the printing drum.
A stencil leading end mounting device generally designated by 
12
 in which the present invention is incorporated is provided at a part of the printing drum 
10
. 
14
 is a roll of a band stencil sheet providing a stencil sheet supply source. The stencil sheet drawn out from the roll 
14
 is conducted through a guide passage 
16
, between a thermal head 
18
 and a platen roller 
20
, the thermal head 
18
 perforating the stencil sheet to form a stencil according to image data based upon an electric image data signal supplied thereto from image data processing means not shown in the figure, a cutter 
22
 in an open state, a movable passage 
24
 adapted to be positioned horizontal for receiving the leading end of the stencil and thereafter to break down at a break point 
25
 to be inclined as shown by phantom lines in the figure for giving an allowance in the feed of the stencil, and between stencil feed rollers 
26
 and 
28
 which feed the stencil so that the leading end thereof proceeds into the stencil leading end mounting device 
12
 under a controlled feed rate through a passage 
30
 and a movable stencil guide lip 
32
.
After the leading end of the stencil has been fastened by the stencil leading end mounting device 
12
, the succeeding part of the stencil perforated by a further operation of the thermal head 
18
 is first slackened for each predetermined length corresponding to a stroke of swing of the movable passage 
24
 about the break point 
25
, while the printing drum 
10
 is intermittently driven in synchronization therewith to take up each allowance provided by the slackened stencil so that the stencil is gradually mounted around the printing drum 
10
.
The stencil feed rollers 
26
 and 
28
 are put into idling, after the leading end of the stencil has been fastened by the stencil leading end mounting device 
12
. When a predetermined amount of stencil has been fed, the cutter 
22
 is operated to cut out a sheet of stencil from the continuous band stencil sheet.
When a sheet of perforated stencil has been mounted around the printing drum 
10
, the printer proceeds to a printing process, wherein print sheets are successively supplied from a print sheet supply tray not shown in the figure and are fed through between print sheet feed rollers 
34
 and 
36
 to a nipping region 
40
 between the printing drum 
10
 and a press roller 
38
.
A squeeze roller 
42
 is provided in the printing drum 
10
 to oppose the nipping region and to be driven anti-clockwise as shown by the arrow in the figure in synchronization with the rotation of the printing drum 
10
. A doctor rod 
44
 is provided adjacent the squeeze roller 
42
 to define a groove 
46
 to hold an ink deposit 
52
 formed by ink 
50
 supplied from an ink distributor 
48
.
An agitation rod 
54
 is provided in the groove 
46
 at a central position thereof to provide a core of the ink deposit 
52
, so that the ink deposit 
52
 forms a rotating mass of ink rotating clockwise around the agitation rod 
54
 when the squeeze roller 
42
 rotates anti-clockwise as viewed in the figure, with a part of the rotating mass of ink being successively drawn out therefrom in the form of an ink layer 
56
 carried on the squeeze roller 
42
 to be supplied to the inner circumferential surface of the printing drum 
10
, this ink being further passed through the perforations of the stencil mounted around the printing drum 
10
 and transferred onto the print sheet fed through the nipping region 
40
 to form a stencil print image on the print sheet.
The print sheet thus applied with the stencil printing tends to move along the outer circumferential surface of the printing drum 
10
 due the adhesiveness of the ink, but the print sheet is removed from the outer circumferential surface of the printing drum as peeled off therefrom by a print sheet removal claw 
58
 and is transferred by a belt conveyer type print sheet discharge means 
60
 toward a printed sheet receiving tray not shown in the figure.
When the stencil mounted around the printing drum 
10
 is to be exhausted, the stencil leading end mounting device 
12
 is operated in a manner described in detail hereinbelow, so that the leading end of the stencil is released from the clamping by stencil leading end mounting device 
12
 and is brought into a state freely placed thereon.
Then the printing drum 
10
 is rotated in the direction shown by the arrow for the exhausting of the stencil such that the leading end of the stencil is scooped up by a stencil removal claw 
62
 when it traverses the tip end of the claw and is then bitten into between belt conveyers 
64
 and 
66
 of a stencil exhausting means, each of which-is moving in the direction shown by arrows, thus the stencil being successively peeled off from the printing drum 
10
 as the printing drum 
10
 is further rotated, to be finally exhausted into a stencil exhaust box positioned on the left side of the belt conveyers 
64
 and 
66
 though not shown in the figure.
A belt conveyer 
68
 operates to guide the leading end of the stencil toward a nipping region between the belt conveyers 
64
 and 
66
 if the leading end of the stencil would divert away from the nipping region.
With respect to a rotary stencil printer having such a known basic construction, in U.S. Pat. No. 5,575,204 owned by the same assignee as the present application, there has been proposed an improved construction of the stencil leading end mounting device 
12
 such as shown in 
FIGS. 2 and 3
a-
3
h. 
In these figures, the stencil leading end mounting device 
12
 comprises a base member 
72
 having a band surface 
70
 working as a stencil leading end supporting surface, the band surface extending along a portion of the cylindrical outer surface of the printing drum 
10
 along a generatrix of the printing drum in parallel with the central axis thereof and incorporating a magnet piece (desirably a rubber magnet piece) planted therein, and a clamp member 
76
 having a clamping surface 
74
 and movable between a closed position (the position shown in FIG. 
2
 and 
FIG. 3
a
) where the clamping surface is laid over the stencil leading end supporting surface 
70
 and an open position (the position shown in 
FIG. 3
b
) where the clamping surface is removed from the stencil leading end supporting surface 
70
.
The clamp member 
76
 is a plate element of a magnetic material having an elongated rectangular shape extending in parallel with the central axis of the printing drum, and is pivotably supported at longitudinally opposite end portions by a pair of bearing means 
78
 mounted to the base member 
72
, so as to be movable between the above-mentioned closed and open positions. The clamp member 
76
 is constantly magnetically attracted toward the closed position by the above-mentioned magnet piece. The clamp member 
76
 has a plurality of ribs 
80
 spaced along the upper surface of the plate element forming the principal portion of the clamp member. Further, the plate element forming the principal portion of the clamp member 
76
 includes a lever portion 
82
 at one longitudinal end thereof.
The stencil leading end mounting device 
12
 further comprises a snap-up member 
88
 which, in the shown construction, is formed of a rod element 
84
 and a pair of arm elements 
86
 firmly mounted at opposite ends of the rod element. The snap-up member is movable such that the part formed by the rod
Evanisko Leslie J.
Oliff & Berridg,e PLC
Riso Kagaku Corporation
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