Electric lamp and discharge devices – With gas or vapor – Having electrode lead-in or electrode support sealed to...
Reexamination Certificate
2002-08-22
2004-05-25
Patel, Nimeshkumar D. (Department: 2879)
Electric lamp and discharge devices
With gas or vapor
Having electrode lead-in or electrode support sealed to...
C313S631000, C313S634000, C313S638000, C313S601000, C313S238000, C313S244000, C313S251000, C315S056000, C315S344000
Reexamination Certificate
active
06741034
ABSTRACT:
TECHNICAL FIELD
This invention relates to starting aids and more particularly to starting aids for high intensity discharge lamps. It has particular application to high intensity discharge lamps utilizing ceramic arc tubes.
BACKGROUND ART
Arc discharge lamps require a ballast for operation. The ballast supplies the requisite open circuit voltage to start and maintain an arc in the discharge tube as well as limiting the current through the discharge tube. One type of ballast uses a high voltage pulse to initiate breakdown in the discharge tube. Arc tube breakdown is the first phase of lamp starting and is therefore essential for lamp operation. The typical high voltage pulse for a ballast of this type has an amplitude between three and four kilovolts (KV) with a pulse width of 1.0 &mgr;s at 2.7 KV. There are two commercial ballast methods for applying the typical voltage to the lamp. The first method applies the pulse voltage to the center contact of the lamp base; and the second method divides the pulse between the center contact and the shell of the base. The second method, referred to as the split lead design, has an unusual characteristic, floating the lamp lead wires such that both lamp wires carry pulse voltage with respect to ground. When the pulse voltage is applied to the lamp, 1.7 KV is applied to the center contact of the lamp and an opposite potential of approximately equal magnitude is applied to the shell of the lamp base.
There is now available a relatively new type of ceramic arc tube that utilizes a design that contains essentially three distinct sections. See, for example, U.S. Pat. Nos. 4,795,943, 5,424,609, 6,004,503 and 5,993,725. The three sections are: the main, central body or arc chamber where the discharge takes place and two legs, one on either side of the body, which contain the electrode structure and the lead-ins therefor. The electrode structure comprises an external lead, an internal lead and an electrode. The internal lead connects the external lead to the electrode that is located within the arc chamber. The arc chamber, of course, also houses the arc generating and sustaining medium. The arc chamber, and thus the medium, continues partway into each of the opposed legs that contain the electrode structure.
One of the characteristic advantages of the preformed and pre-sized ceramic arc tubes over their quartz predecessors is the consistent lamp-to-lamp geometry. This geometric uniformity results in consistent heat transfer mechanisms and consistent radiation from the arc tube. This consistency greatly enhances lamp performance. Such lamps are observed to have minimum lamp-to-lamp variations of color temperature, lumen output and color rendering index.
It is often necessary to use a glow bottle in addition to a ballast that supplies high voltage to start discharge lamps. These glow bottles comprise a hermetically sealed capsule, usually of quartz, which contain a partial pressure (i.e., <1 atmosphere) of argon, nitrogen or other gas mixtures. They may additionally contain a partial pressure of mercury. These glow bottles contain an additional lead-in that facilitates the “glow” or ionization of their contained gases when a sufficient potential is applied to the glow bottle lead-in. The glass vessel of the glow bottle must be in close proximity to a lead-in of the opposite potential for the ionization of the enclosed gas to occur. Upon energization of the glow bottle, UV is generated, which UV initiates the arc discharge in the lamp. Such glow bottles are shown in U.S. Pat. No. 4,818,915.
The use of glow bottles, while effective, adds to the cost of the lamp and, furthermore, is generally not possible to use with a ceramic arc tube. Such ceramic arc tubes are usually encased in an aluminosilicate shroud that closely surrounds the arc tube leaving insufficient room to allow adequate placement of the glow bottle. Also, since the aluminosilicate shroud is an effective absorber of UV radiation, it is not effective to place a glow bottle outside of the shroud.
Further, since the environment between the inside of the outer jacket and the arc tube may be a vacuum when a ceramic arc tube is employed, it may not be possible to use that environment as a source of UV radiation to enhance starting.
Other methods that are being employed to facilitate lamp starting use hazardous materials such as radioactive krypton 85 and it would be a distinct advance in the art to avoid the use of such materials.
DISCLOSURE OF INVENTION
It is, therefore, an object of the invention to obviate the disadvantages of the prior art.
It is another object of the invention to enhance starting aids.
It is yet another object of the invention to reduce the cost of starting aids and the cost of the lamps employing the same.
These objects are accomplished, in one aspect of the invention by a lamp assembly that comprises a hollow arc discharge light source having a center arc chamber containing an arc generating and sustaining medium and first and second ends with an electrode receiving capillary extending from each end and arrayed along a longitudinal axis. The ends are cylindrical in cross-section. An electrode structure is positioned in each of the capillaries and each of these electrode structures comprises a proximal electrode end projecting into the interior of the center arc chamber, a distal end projecting exteriorly of the capillary and an intermediate section therebetween. A first area of the intermediate section is sealed to the capillary in an hermetic manner and a second area of the intermediate section is exposed to the medium.
A tubular shroud surrounds the light source and is coaxial with the longitudinal axis. The shroud has two ends. A pair of spring clips, one at each end of said shroud, mount the light source within the shroud. Each of the spring clips comprises a base in a first plane and has an aperture centrally located therein, each aperture of one of the spring clips engaging one of the cylindrical ends of the light source at a position adjacent the second area of the intermediate section.
REFERENCES:
patent: 5323091 (1994-06-01), Morris
patent: 6198223 (2001-03-01), Scholz
patent: 6249077 (2001-06-01), Brown et al.
patent: 6628080 (2003-09-01), McCullough et al.
Meyer William E.
Patel Nimeshkumar D.
Roy Sikha
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