Wells – Processes – Chemical inter-reaction of two or more introduced materials
Reexamination Certificate
1998-09-14
2001-02-13
Neuder, William (Department: 3672)
Wells
Processes
Chemical inter-reaction of two or more introduced materials
C166S308400
Reexamination Certificate
active
06186235
ABSTRACT:
BACKGROUND OF THE INVENTION
Oil well stimulation typically involves injecting a fracturing fluid into the well bore at extremely high pressure to create fractures in the rock formation surrounding the bore. The fractures radiate outwardly from the well bore, typically from about 100 to 1000 meters, and extend the surface area from which oil or gas drains into the well. The fracturing fluid typically carries a propping agent, or “proppant,” such as sand, so that the fractures are propped open when the pressure on the fracturing fluid is released, and the fracture closes around the propping agent.
Fracturing fluid typically contains a water soluble polymer, such as guar gum or a derivative thereof, that provides appropriate flow characteristics to the fluid and suspends the proppant particle. When pressure on the fracturing fluid is released and the fracture closes around the propping agent, water is forced out and the water-soluble polymer forms a filter cake. This filter cake can prevent oil or gas flow if it is not removed.
Breakers are added to the fracturing fluid to enable removal of the filter cake. Breakers catalyze the breakdown of the polymer in the compacted cake to simple sugars, making the polymer fluid so that it can be pumped out of the well. Currently, breakers are either enzymatic breakers or oxidative breakers.
Oxidative breakers have been widely applied in fracturing applications. Oxidizers react non-specifically with any oxidizable material including hydrocarbons, tubular goods, formation components, and other organic additives. Oxidizers release free radicals that react upon susceptible oxidizable bonds or sites. Free radicals are charged ions with unpaired electrons and are very reactive due to their natural tendency to form electron-pair bonds. Free radicals can be generated from either thermal or catalytic activation of stable oxidative species. The major problem with using oxidative breakers to remove a proppant cake is that reactions involving free radicals are usually very rapid so the proppant cake may become fluid before the pumping treatment is completed.
Encapsulated oxidative breakers were introduced to provide a delayed release of the persulfate breaker payload until after the pumping treatment is complete. However, there are several problems related to using encapsulated breakers in hydraulic fracturing treatments. First, premature release of the oxidative payload sometimes occurs due to product manufacturing imperfections or coating damage resulting from abrasion experienced in pumping the particles through surface equipment, tubulars, and perforations. Second, homogeneous distribution of encapsulated breaker is more difficult within the propped fracture. Since the persulfate is confined to individual encapsulated particles, encapsulated breakers must be added throughout the pumping process to achieve adequate distribution.
Enzymes are a second type of breaker that exhibits a unique ability to act as a bio-catalyst to accelerate chemical reactions. The catalytic activity does not change the enzyme structure during reaction initiation and thus, the enzyme may initiate another reaction, and so on. A polymer-specific enzyme is an enzyme that will align and react with only that particular polymer.
The problem with enzymatic breakers is that they begin catalyzing polymer degradation immediately upon addition. Encapsulating enzymes helps alleviate this problem, but causes the same type of problems described above with encapsulated oxidants. A method is needed to prevent or reduce immediate degradation of enzyme additives, while allowing the enzymes to be evenly dispersed throughout the polymer and to retain their activity.
SUMMARY OF THE INVENTION
According to one aspect of the invention, a gellable fracturing fluid composed of a breaker-crosslinker-polymer complex is provided. The complex comprises a matrix of compounds, substantially all of which include a breaker component, a crosslinker component and a polymer component. The complex may be maintained in a substantially non-reactive state by maintaining specific conditions of pH and temperature. A preferred breaker includes an enzyme more particularly a high-temperature-high-pH-guar-specific enzyme or a high-temperature-high-pH-cellulose specific enzyme. The preferred crosslinker components include any of the conventionally used crosslinking agents that are known to those skilled in the art. For instance, in recent years, gellation of the hydratable polymer has been achieved by crosslinking these polymers with metal ions including aluminum, antimony, zirconium and titanium containing compounds including the so-called organometallics. Transition metals such as zirconium and titanium crosslinkers are preferred. Borate ion donating materials are also preferred as crosslinkers, for example, the alkali metal and the alkaline earth metal borates and boric acid. Crosslinkers that contain boron ion donating materials may be called borate systems. Crosslinkers that contain zirconium may be called zirconate systems. A preferred polymer component includes guar or guar derivatives in particular carboxymethyl-hydroxypropyl guar and cellulose or cellulose derivatives. The polymer must be compatible with the enzyme and the crosslinker. The conditions at which a preferred complex may be maintained in a substantially non-reactive state are about pH 9.3 to 11.0 and temperature of about 70° F. to 300° F.
According to another aspect of the invention, a method for using the breaker-crosslinker-polymer complex in gellable fracturing fluid is provided. A preferred method for using the fracturing fluid includes pumping the fluid comprising the complex in a substantially non-reactive state to a desired location within the well bore under sufficient pressure to fracture the surrounding subterranean formation. The complex is then maintained in the substantially non-reactive state by maintaining specific conditions of pH and temperature until a time at which the fluid is in place in the well bore and the desired fracture treatment or operation is completed. Once the fracture is completed, the specific conditions at which the complex is inactive are no longer required. Such conditions that may change, for example, are pH and temperature. When the conditions change sufficiently, the complex becomes active and the breaker begins to catalyze polymer degradation causing the fluid to become less viscous, allowing the “broken” fluid to be produced from the subterranean formation to the well surface. A “broken” fluid is considered as a fluid having a viscosity of less than 10 cps at 511
S-1
.
The benefits of using the complex and the method of this invention are that more even distribution of the breaker is achieved, initial or front-end viscosity at temperature of the fracturing fluid is substantially increased, and the filter cake is more efficiently removed. The benefits of this invention may be achieved when the breaker is added to a crosslinker and polymer combination or when the breaker is first combined with the crosslinker and then added to the polymer.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
In practicing a preferred method of the invention, an aqueous fracturing fluid is first prepared by blending a hydratable polymer into an aqueous fluid. The aqueous fluid could be, for example, water, brine, aqueous based foams or water-alcohol mixtures. Any suitable mixing apparatus may be used for this procedure. In the case of batch mixing, the hydratable polymer and the aqueous fluid are blended for a period of time sufficient to form a hydrated solution. The hydratable polymers useful in the present invention may be any of the hydratable polysaccharides and are familiar to those in the well service industry. These polysaccharides are capable of gelling in the presence of a crosslinking agent to form a gelled based fluid. Specific examples are guar gum, guar gum derivatives, cellulose and cellulose derivatives. The preferred gelling agents are guar gum, hydroxy propyl guar and carboxymethyl-hydroxypropyl guar (CMHPG), car
Ault Marshall G.
Thompson, Sr. Joseph E.
Tjon-Joe-Pin Robert
BJ Services Company
Howrey Simon Arnold & White , LLP
Neuder William
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