Stable anodes for aluminium production cells

Electrolysis: processes – compositions used therein – and methods – Electrolytic synthesis – Utilizing fused bath

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204290R, 205231, C25C 312

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active

055100082

ABSTRACT:
An anode for the electrowinning of aluminium by the electrolysis of alumina dissolved in a molten fluoride electrolyte comprises a porous combustion synthesis product of nickel, aluminium, iron, copper and optional doping elements in the amounts 60-90 wt % nickel, 3-10 wt % aluminium, 5-20 wt % iron, 0-15 wt % copper and 0-5 wt % of one or more of chromium, manganese, titanium, molybdenum, cobalt, zirconium, niobium, yttrium, cerium, oxygen, boron and nitrogen. The combustion synthesis product contains metallic and intermetallic phases. A composite oxide surface is produced in-situ by anodic polarization of the porous combustion synthesis product in a molten fluoride electrolyte containing dissolved alumina. The in-situ formed composite oxide surface comprises an iron-rich relatively dense outer portion, and an aluminate-rich relatively porous inner portion.

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