Stabilization of perfluoroalkyl alkyl ketones

Details Stabilization of perfluoroalkyl alkyl ketones Stabilization of perfluoroalkyl alkyl ketones

1999-10-29

2003-03-11

Anthony, Joseph D. (Department: 1714)

Compositions

Preservative agents

Anti-caking, separative or protective coatings or zones

C252S364000, C252S380000, C252S385000, C510S412000, C568S304000, C570S102000, C570S123000

Reexamination Certificate

active

06531075

ABSTRACT:

The present invention relates to the stabilization of perfluoroalkyl alkyl ketones.
Many perfluoroalkyl alkyl ketones are useful as intermediates e.g. in the synthesis of pharmaceutical products for which they are required at a high level of purity.
It has been found that, even at such high levels of purity, many perfluoroalkyl alkyl ketones lack stability. They degrade on storage. This is of course unacceptable. When a stored compound is subsequently used as an intermediate the yield of the final product is significantly reduced compared with a compound which has not been degraded due to storage.
It has now surprisingly been found that the addition of even small amounts of strong acid substantially improves the storage stability of certain perfluoroalkyl alkyl ketones.
According to one aspect, the present invention provides use of an acid having a pKa of less than about 4 to stabilize a perfluoroalkyl alkyl ketone of the formula (1)
Rf—CO—R  (1)
wherein Rf is a linear or branched perfluoroalkyl group, R is an optionally substituted linear or branched alkyl group and the sum of the number of carbon atoms in R and the number of carbon atoms in Rf is from 2 to 10, preferably from 2 to 5.
Typically the alkyl group R is substituted with one or more functional groups, for example 1, 2 or 3 functional groups. Typically, the or each functional group is selected from CN, OH, Cl, F, SN, NH
2
and NR
1
R
2
wherein R
1
and R
2
may be the same or different and represent hydrogen or a hydrocarbon group such as a methyl or ethyl group.
Typically, the or each functional group is not &agr; to the carbonyl, that is, it is not attached to the carbon atom of the group R which bonds directly to the carbonyl.
The alkyl group R typically has more than one hydrogen atom. Preferably, the alkyl group R has at least one, more preferably at least 2, hydrogen atoms &agr; to the carbonyl group, i.e. the carbon atom of the group R which bonds directly to the carbonyl group preferably carries at least one, more preferably at least two, hydrogen atoms.
Typically Rf is CF
3
or CF
3
CF
2
.
Compounds of formula (1) in which R is —CHR
1
R
2
wherein R
1
and R
2
, which may be the same or different, represent H or an alkyl group, are particularly unstable. The stabilization of such compounds according to the invention is therefore particularly preferred.
Preferably, the compound of formula (1) is CF
3
COCH
2
CH
3
, CF
3
CF
2
COCH
3
, CF
3
CF
2
COCH
2
CH
3
, CF
3
COCH
2
CH
2
CH
3
or CF
3
COCH
3
, particularly preferably CF
3
COCH
3
.
The perfluoroalkyl alkyl ketone of formula (1) may typically be supplied, e.g. to the pharmaceutical industry, in substantially pure form or in the form of its substantially pure hydrate. Certain perfluoroalkyl alkyl ketones of formula (1) have a low boiling point and accordingly may be difficult to handle at room temperature. For example, the boiling point of substantially pure 1,1,1-trifluoroacetone is 21-22° C. It is therefore sometimes more convenient to isolate such perfluoroalkyl alkyl ketones as an aqueous solution. Moreover, depending upon the proposed subsequent processing steps for the ketone in question, it may be appropriate to supply it in the form of an aqueous solution which may be used in subsequent synthesis without removal of the water.
According to a second aspect, the present invention provides a stabilized composition consisting of
(a) a substantially pure perfluoroalkyl alkyl ketone of formula (1), a substantially pure aqueous solution of a perfluoroalkyl alkyl ketone of formula (1) or a substantially pure hydrate of a perfluoroalkyl alkyl ketone of formula (1), and
(b) a stabilizing amount of an acid having a pKa of less than about 4. Typically, the stabilized composition is suitable for use as an intermediate in the synthesis of a pharmaceutical product.
The present invention also provides the use of a composition as defined above as an intermediate in a synthesis of a pharmaceutical product.
According to a further aspect, the present invention provides a method of stabilizing a substantially pure perfluoroalkyl alkyl ketone of formula (1), a substantially pure aqueous solution of a perfluoroalkyl alkyl ketone of formula (1) or a substantially pure hydrate of a perfluoroalkyl alkyl ketone of formula (1), which method comprises contacting the perfluoroalkyl alkyl ketone, aqueous solution or hydrate with an acid having a pKa of less than about 4, capable of stabilizing the perfluoroalkyl alkyl ketone.
A substantially pure perfluoroalkyl alkyl ketone of formula (1) or a substantially pure hydrate of a perfluoroalkyl alkyl ketone of formula (1) is generally more than 95% pure (by weight), preferably more than 98% pure (by weight). Typically, the maximum amount of any single impurity is about 0.5%, preferably about 0.2%, by weight, based on the total amount of sample.
A substantially pure aqueous solution of a perfluoroalkyl alkyl ketone of formula (1) is typically a water solution in which 95% by weight or more of the solute, preferably 98% by weight or more of the solute, consists of the perfluoroalkyl alkyl ketone. Typically, the maximum amount of any single solute other than the perfluoroalkyl alkyl ketone is about 0.5%, preferably about 0.2%, by weight, based on the total amount of solute.
Although reference is made in the present specification to aqueous solutions of perfluoroalkyl alkyl ketones of formula (1), it is understood that this term is intended to cover equilibrium mixtures with the hydrates of the perfluoroalkyl alkyl ketones of formula (1). In some cases the aqueous solution may be an aqueous solution of substantially pure hydrate. For example, when in an aqueous solution, 1,1,1,-trifluoroacetone exists substantially in the form of its hydrate. For a given perfluoroalkyl alkyl ketone, the amount of ketone and the amount of hydrate will vary depending on factors such as the temperature of the solution, the concentration of the solution etc.
Aqueous solutions can be stabilized at any concentration. Typically, the aqueous solutions have a concentration of from 60% to 20% perfluoroalkyl alkyl ketone (w/w).
An acid having a pKa of less than about 4 is used to stabilize the perfluoroalkyl alkyl ketone of formula (1). It is present in an amount suitable to stabilize the perfluoroalkyl alkyl ketone. The perfluoroalkyl alkyl ketone of formula (1) is stabilized by the acid if it is more stable when contacted with the acid than when it is not contacted with the acid. Preferably, stabilized perfluoroalkyl alkyl ketone degrades by less than 5%, more preferably by less than 2%, after is has been stored for 2 months, preferably 3 months, more preferably 6 months.
Enough acid to give 10 ppm (parts by mol) of hydrogen ions, based on the perfluoroalkyl alkyl ketone of formula (1), may suffice. However, it is preferred to use enough acid to give from 20 to 80 ppm, preferably about 50 ppm (parts by mol) hydrogen ions. If a particularly strong acid, such as HCl or triflic acid (HOTf (HOSO
2
CF
3
)), is used, it will dissociate completely and the amount of acid used will be the same as the amount of hydrogen ions generated. However, if a weaker acid is used, a greater amount of the acid can be used to compensate for its lower activity. Correspondingly greater amounts of weaker acid may be used to achieve the hydrogen ion concentrations given above.
The maximum amount of acid which can be added is usually dictated by the use to which the perfluoroalkyl alkyl ketone of formula (1) will be put. As mentioned earlier, the perfluoroalkyl alkyl ketone is often required by pharmaceutical manufacturers at a high level of purity. For this reason, it is preferred to use a maximum of 100 ppm acid (parts by mol) based on the perfluoroalkyl alkyl ketone. However, if a greater amount of acid will not adversely affect the synthetic routes in which the perfluoroalkyl alkyl ketone will be used, it is possible to use more than 100 ppm acid (parts by mol). When a very high amount of acid is present, it is expected that the acid itself will promote degradation of the perflu

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