Spray gun having an anti-back-ionization probe with a control sy

Fluid sprinkling – spraying – and diffusing – Electrostatic type – With automatic safety feature

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Details

239704, 239708, 118671, 324452, B05B 500, G01N 2760

Patent

active

059081627

ABSTRACT:
A powder spray coating system includes a spray gun for spraying powder in a spray pattern onto a part. The spray gun includes an electrode connected to a power supply, the electrode charging powder as the powder is dispensed from the gun toward the part. A first current sensor measures gun current from the power supply to the electrode. An ABI probe or ion collector is mounted with the gun for collecting free ions produced by the electrode. The collector has a forward portion positioned near the spray pattern and spaced from the electrode. A second current sensor measures return current from the ion collector. A regulating assembly regulates the return current from the ion collecting device. A controller is connected to the first and second current sensors and to the regulating assembly for operating the regulating assembly in accordance with a predetermined setting representing the difference between the gun current and the return current. The system automatically adjusts the position or effective position of the forward tip of the ABI probe relative to tip of the gun as parts of different shapes and geometry pass before the gun.

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Campbell, "Electrostatic charging of powder coating material," Finishing, Jun. 1994, pp. 28, 30.
Acker, "Corona coating of powder without the orange-peel effect," publication unknown, date, unknown.
Matsushita Electric, Patent Abstracts of Japan, vol. 017., No. 620 (E-1460), Nov. 16, 1993; relating to Japanese Patent Publication No. 05191689, published Jul. 30, 1993.

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