Spray cast Al-Li alloy composition and method of processing

Metal treatment – Process of modifying or maintaining internal physical... – With casting or solidifying from melt

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148549, 148552, 148689, 148690, 148694, 148695, 148698, 148415, 148437, 164 46, 420528, 420552, 420590, C22F 104

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active

055207545

ABSTRACT:
A composition and method for producing a low density, high stiffness aluminum alloy which is capable of being processed into structural components having a desired combination of tensile strength, fracture toughness and ductility. The method includes the steps of forming, by spray deposition, a solid Al-Li alloy workpiece consisting essentially of the formula Al.sub.bal Li.sub.a Zr.sub.b wherein "a" ranges from greater than about 2.5 to 7 wt %, and "b" ranges from greater than about 0.13 to 0.6 wt %, the balance being aluminum, said alloy having been solidified at a cooling rate of about 10.sup.2 to 10.sup.4 K/sec. The method further includes several variations of selected thermomechanical process steps for: (1) eliminating any residual porosity which may be present in the workpiece as a result of the spray deposition step; and (2) producing components for a wide range of applications.

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P. J. Meschter, R. J. Lederich, J. E. O'Neal, "Microstructure and Properties of Rapid Solidification Processed (RSP) Al-4Li and Al-5Li Alloys," Aluminum-Lithium Alloys III, eds. C. Baker, P. J. Greeson, S. J. Harris, C. J. Peel, Institute of Metals, London, 1986, pp. 85-96.
M. J. Kaufman, A. A. Morone, & R. E. Lewis, "Complictions Concerning TEM Analysis of the .delta.-AlLi Phase in Aluminum-Lithium Alloys", Scripta Metallurgica, Dec. 1992, vol. 27, pp. 1265-1270.
I. G. Palmer, D. J. Chellman, J. White, "Evaluation of a Spray Deposited Low Density Al-Li Alloy", ICSF2, Swansea, U.K. Sep. 1993.
Nack L. Kim, "Structure and Properties of Rapidly Solidified Al-Li-Cu-Mg-Zr Alloys with a High Zirconium Content", Materials Science & Engineering, Al58 Dec. 1992.

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