Splicing fuselage sections without shims

Data processing: generic control systems or specific application – Specific application – apparatus or process – Product assembly or manufacturing

Reexamination Certificate

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Details

C700S117000, C700S118000, C700S195000, C702S105000

Reexamination Certificate

active

07957825

ABSTRACT:
Fuselage sections of an aircraft are joined using splice elements that compensate for gaps caused by mismatches between mating surfaces on the fuselage sections. The fuselage sections are virtually assembled using computer models that are based on non-contact measurements of as-built fuselage sections. The virtually assembled fuselage sections are used to map the gaps between the mating surfaces. The mapped gaps are used to produce tool inserts having profiles that reflect the dimensions of the gaps. The tool inserts are used to manufacture splice elements having profiles that fill the gaps when the fuselage sections are assembled and joined, thereby eliminating the need for shims and spaces to fill the gaps.

REFERENCES:
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patent: 4945488 (1990-07-01), Carver et al.
patent: 5289267 (1994-02-01), Busch et al.
patent: 5649888 (1997-07-01), Micale et al.
patent: 6230382 (2001-05-01), Cunningham et al.
patent: 6618505 (2003-09-01), Cork et al.
patent: 2001/0046323 (2001-11-01), Cork et al.
patent: 2008/0110275 (2008-05-01), Odendahl

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