Splice closure ground lug insulator

Electricity: conductors and insulators – Boxes and housings – With grounding means

Reexamination Certificate

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Details

C174S078000, C174S080000, C174S154000, C174S16300R

Reexamination Certificate

active

06232549

ABSTRACT:

FIELD OF THE INVENTION
This invention relates to optical fiber cable splice closures and, more particularly, to a splice closure having a ground lug insulator assembly for a ground lug extending from inside the closure to the outside thereof.
BACKGROUND OF THE INVENTION
Signal transmission through optical fibers has become, or is becoming, the dominant signal transmission mode. The bandwidth characteristics of optical fibers, as well as their relative immunity to certain types of interference and contaminants make them the desirable transmission medium in high capacity trunk lines as well as in lower capacity feeder and distribution lines.
No matter what the intended end use may be, individual optical fibers generally are combined in an optical fiber cable which contains a plurality of such fibers, each of which is protected by at least one layer of coating material. In one configuration, the fibers are assembled into groups which are held together by binder ribbons or tubes to form a cable core. This is generally enclosed in a metallic or plastic tube or jacket which, in the latter case, often contains one or more strength members, typically of metal, such as heavy gauge wire. In another configuration, the fibers are arrayed in ribbon form and the core tube contains one or more stacked ribbons as well as strength members if desired.
Regardless of the cable configuration, it is usually necessary that the lengths of fiber cable be spliced at their ends to the ends of other cables, which entails splicing each of the individual fibers in a cable to a corresponding individual fiber in the second cable. To this end, there is provided a splice closure which usually comprises a protective case which contains at least one splice tray which, in turn, has a plurality of splice holders mounted thereon, into which the encased individual fiber splices are inserted and held. The cables are entrant into the case and generally are clamped to each end thereof to reduce the effects of tensile forces on the cables and on the splices. In U.S. patent application Ser. No. 08/847,214 of Burek et al., now U.S. Pat. No. 5,862,290, issued Jan. 19, 1999, there is shown an optical fiber cable splice closure, primarily for use outdoors.
Inasmuch as, at the splice point, the cable itself is opened up and the base fibers are exposed, the only protection afforded the fibers is provided by the closure, which can provide only one or two layers of protection from the outside environment, and the requirements therefor are more stringent than for the cable, which normally provides several layers of protection. The closure must anchor the cables stored therein, and it must be capable of withstanding torsional and axial loads transmitted by the cable to the closure so that the splices are protected from these loads. The closure must also seal the inner and outer sheaths of the cables and maintain the seal integrity under extreme environmental conditions. In addition, the closure must provide adequate fiber storage for slack fiber without damaging the fibers and without increasing signal attenuation. The closure preferably should be capable of storing any type of splice, such as, for example, discrete mechanical, discrete fusion or mass mechanical, or other types while reducing forces that tend to damage the splices. Additionally, the closure should provide adequate grounding and anchoring for the metallic strength members of the cable. The closure should also be capable of accepting high fiber count cables as well as those of low fiber count.
In order to insure protection of the splices from moisture, it is current practice to form the closure out of two mating halves, with a grommet therebetween, and clamp them together. Cable entry is through openings in the grommet, which are usually supplied with inserts which seal the cable and in turn are sealed by the grommet. Such a grommet and insert arrangement is shown, for example, in U.S. Pat. No. 5,472,160 of Burek, et al.
Cables entrant into the enclosure are preferably, and in present day usage, almost always anchored to the splice enclosure itself, to guarantee a minimum of movement of the cable within the enclosure which could unduly stress the fibers and the fiber splices. One such anchoring means, in the form of a cable grip block, is shown in the aforementioned Burek, et al. U.S. Pat. No. 5,472,160. The grip block of that patent is capable of adapting to cables of different sizes, and also provides an anchor for the cable central strength member which is a usual component of loose tube type cables. The anchoring arrangement for the cable strength member requires that the strength member or members be cut to a specific length and bent upward into a slot within the grip member. The strength members are maintained within the slots against tensile forces because of their rigidity and because they are bent at a right angle. Thus, they function to help maintain the cable against shifting or movement. The strength members, as pointed out hereinbefore, are preferably of metal and are typically grounded by connection to a ground bolt and lug which passes through a wall of the closure to the outside thereof. The lug, in turn, is connected to earth ground, and is sealed to the outside of the wall of the closure.
When the splice closure is used outdoors, for example, such as being suspended from overhead cables, or located in an outdoor closet, the external portion of the ground lug assembly, i.e., bolt plug lug, is subject to, and affected by, moisture, so that it may be grounded thereby. Normally, inasmuch as the lug is already connected to earth ground, the moisture effect is of no consequence, and the cable strength members within the closure are and remain connected to ground. It is sometimes the case, however, that the user, such as a local telephone company, for example, makes additional use of the strength members, where grounding of the members cannot be tolerated. For example, some users send electrical tone signals on the conductive strength members to check on cable condition by, for example, return loss measurement. Thus, the strength members function as the conductors in cable fault detection and location, and, if grounded, the process is disrupted. It is desirable, therefore, that, in a widely used splice closure, where the user so desires, there be some means for preventing grounding of the strength members so that they may function in the fault detection and location system, or in other possible systems.
SUMMARY OF THE INVENTION
The present invention is an apparatus for use with a standard splice closure, more particularly, for use with the ground lug of such a closure, that may be added to the exterior of the closure by the user where grounding of the ground lug is to be prevented. The ground lug comprises a threaded bolt or stud member which extends through an end wall of the closure lid, and which is bolted tightly thereto by means of, for example, hex nuts. O-rings between the nuts and the wall insure the moisture proof integrity of the interior of the closure. A connector lug is bolted in place upon the exterior portion of the threaded member, and typically, a wire is connected between the connector lug and earth ground.
The present invention, in a preferred embodiment thereof, comprises a cup-shaped insulator base of a non-conducting material such as a suitable plastic. The base has a rear wall with an opening therein shaped to fit snugly over the exterior hex shaped flange member of the closure ground lug, and first and second opposed latching arms extending from the side walls of the cup. The base is seated on an O-ring which fits onto the closure ground lug hex shaped flange member, and, in use, the base is held in place by means of a first washer which bears against the inside surface of the rear wall. A ninety degree bend connector bears against the other side of the first washer, and a second washer sandwiches the connector on the threaded portion of the ground lug within the interior of the cup-shaped base member. A nut is threaded onto the t

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