Dynamic magnetic information storage or retrieval – Head – Magnetoresistive reproducing head
Reexamination Certificate
2002-04-03
2004-11-30
Renner, Craig A. (Department: 2652)
Dynamic magnetic information storage or retrieval
Head
Magnetoresistive reproducing head
Reexamination Certificate
active
06826021
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates generally to magnetic heads, and more particular to antiparallel (AP) pinned type spin valve (SV) sensors having ultra-thin freelayers.
2. Description of the Related Art
Computers often include auxiliary memory storage devices having media on which data can be written and from which data can be read for later use. A direct access storage device (disk drive) incorporating rotating magnetic disks is commonly used for storing data in magnetic form on the disk surfaces. Data is recorded on concentric, radially spaced tracks on the disk surfaces. Magnetic heads including read sensors are then used to read data from the tracks on the disk surfaces.
In high capacity disk drives, magnetoresistive read sensors, commonly referred to as MR heads, are the prevailing read sensors because of their capability to read data from a surface of a disk at greater linear densities than thin film inductive heads. An re MR sensor detects a magnetic field through the change in the resistance of its MR sensing layer (also referred to as an “MR element”) as a function of the strength and direction of the magnetic flux being sensed by the MR layer.
The conventional MR sensor operates on the basis of the anisotropic magnetoresistive (AMR) effect in which an MR element resistance varies as the square of the cosine of the angle between the magnetization in the MR element and the direction of sense current flow through the MR element Recorded data can be read from a magnetic medium because the external magnetic field from the recorded magnetic medium (the signal field) causes a change in the direction of magnetization in the MR element, which in turn causes a change in resistance in the MR element and a corresponding change in the sensed current or voltage.
Another type of MR sensor is the giant magnetoresistance (GMR) sensor manifesting the GMR effect. In GMR sensors, the resistance of the MR sensing layer varies as a function of the spin-dependent transmission of the conduction electrons between magnetic layers separated by a non-magnetic layer (spacer) and the accompanying spin-dependent scattering which takes place at the interface of the magnetic and non-magnetic layers and within the magnetic layers.
GMR sensors using only two layers of ferromagnetic material (e.g., Ni—Fe) separated by a layer of non-magnetic material (e.g., Cu) are generally referred to as spin valve (SV) sensors manifesting the GMR effect (also referred to as the SV effect). In an SV sensor, one of the ferromagnetic layers, referred to as the pinned layer, has its magnetization typically pinned by exchange coupling with an antiferromagnetic (e.g., NiO or Fe—Mn) layer. The magnetization of the other ferromagnetic layer, referred to as the freelayer, however, is not fixed and is free to rotate in response to the field from the recorded magnetic medium (the signal field). In the SV sensor, the SV effect varies as the cosine of the angle between the magnetization of the pinned layer and the magnetization of the freelayer. Recorded data can be read from a magnetic medium because the external magnetic field from the recorded magnetic medium (the signal field) causes a change in direction of magnetization in the freelayer, which in turn causes a change in resistance of the SV sensor and a corresponding change in the sensed current or voltage. IBM's U.S. Pat. No. 5,206,590 granted to Dieny et al. and incorporated herein by reference, discloses an MR sensor operating on the basis of the SV effect.
FIG. 1
 shows a prior art SV sensor 
100
 comprising end regions 
104
 and 
106
 separated from each other by a central region 
102
. A freelayer (free ferromagnetic layer) 
110
 is separated from a pinned layer (pinned ferromagnetic layer) 
120
 by a non-magnetic, electrically-conducting spacer 
115
. The magnetization of the pinned layer 
120
 is fixed by an antiferromagnetic (AFM) layer 
125
. Freelayer 
110
, spacer 
115
, pinned layer 
120
 and the AFM layer 
125
 are all formed in the central region 
102
 over a substrate 
128
. Hard bias layers 
130
 and 
135
 formed in the end regions 
104
 and 
106
, respectively, provide longitudinal bias for the freelayer 
110
. Leads 
140
 and 
145
 formed over hard bias layers 
130
 and 
135
, respectively, provide electrical connections for the flow of the sensing current I
s 
from a current source 
160
 to the MR sensor 
100
. Sensing means (a detector) 
170
 connected to leads 
140
 and 
145
 senses (detects) the change in the resistance due to changes induced in the freelayer 
110
 by the external magnetic field (e.g., field generated by a data bit stored on a disk).
Another type of SV sensor is an antiparallel (AP) pinned SV sensor. In AP-pinned SV sensors, the pinned layer is a laminated structure of two ferromagnetic layers separated by a non-magnetic coupling layer such that the magnetizations of the two ferromagnetic layers are strongly coupled together antiferromagnetically in an antiparallel orientation. The AP-pinning method provides improved pinning for the ferromagnetic layer than is achieved with the pinned layer structure of the SV sensor of FIG. 
1
. This improved pinning increases the stability of the AP-Pinned SV sensor at high temperatures and enhances its performance in hard disk drives.
FIG. 2
 shows a prior art AP-pinned SV sensor 
200
 comprising end regions 
204
 and 
206
 separated from each other by a central region 
202
. A freelayer 
210
 is separated from a laminated AP-pinned layer structure 
220
 by a nonmagnetic, electrically-conducting spacer layer 
215
. The magnetization of the laminated AP-pinned layer structure 
220
 is fixed by an antiferromagnetic (AFM) layer 
230
. The laminated AP-pinned layer structure 
220
 comprises a first ferromagnetic layer 
222
 and a second ferromagnetic layer 
226
 separated by an antiparallel coupling (APC) layer 
224
 of nonmagnetic material. The two ferromagnetic layers 
222
, 
226
 (PF
1
 and PF
2
) in the laminated AP-pinned layer structure 
220
 have their magnetization directions oriented antiparallel, as indicated by the arrows 
223
, 
227
 (arrows pointing into and out of the plane of the paper respectively). The AFM layer 
230
 is formed on a seed layer 
240
 deposited on the substrate 
250
. To complete the central region 
202
 of the SV sensor, a capping layer 
205
 is formed on the freelayer 
210
. Hard bias layers 
252
 and 
254
 formed in the end regions 
204
 and 
206
, respectively, provide longitudinal bias for the freelayer 
210
. Leads 
260
, 
265
 provide electrical connections for the flow of the sensing current I
s 
from a current source 
270
 to the SV sensor 
200
. Sensing means 
280
 connected to leads 
260
, 
265
 senses the change in the resistance due to changes induced in the freelayer 
210
 by the external magnetic field (e.g., field generated by a data bit stored on a disk).
FIG. 3
 is a more detailed depiction of a read head 
300
 having a spin valve (SV) sensor 
302
 of the AP-pinned type, which is described in U.S. Pat. No. 6,317,299 B1. This SV sensor 
302
 is generally formed over a first read gap layer 
301
. SV sensor 
302
 includes a nonmagnetic conductive spacer layer (S) 
304
 which is located between a freelayer structure 
306
 and an AP-pinned layer structure 
352
. Freelayer structure 
306
 includes freelayers (F) 
314
 and a nanolayer (NL) 
316
 with the nanolayer located between spacer layer 
304
 and freelayers 
314
 for increasing the magnetoresistive coefficient (dR/R) of SV sensor 
302
.
Freelayer structure 
306
 has a magnetic moment 
318
 which is directed parallel to the ABS from left to right as shown, or optionally from right to left. Magnetic moment 
318
 is rotated upwardly and downwardly by signal fields from the rotating magnetic disk. When the sense current (I
s
) is conducted through SV sensor 
302
 a rotation of magnetic moment 
318
 upwardly increases the resistance of the sensor and a rotation of magnetic moment 
318
 downwardly decreases the resistance which are processed as playback signal
Oskorep, Esq. John J.
Renner Craig A.
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