Spacer for stacking glass plates, method for attaching the...

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Reexamination Certificate

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C414S798900

Reexamination Certificate

active

06182940

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to a spacer inserted between glass plates which are stacked and rested against a pallet for storage or transport, a method for attaching the spacer to the glass plate and an apparatus for attaching the spacer to the glass plate.
Glass plates under storage or transport are usually stacked and rested against a pallet. Spacers are usually inserted between the stacked glass plates to keep the glass plates separated from each other, thereby protecting the glass plates from abrasion. Various kinds of spacers have been proposed. For example, Japanese Utility Model Publication 61-3823 discloses a spacer for packing glass plates wherein the head portion of the spacer is thicker than the glass plates, the thickness of the separating portion of the spacer is larger at its part near the head portion than at its part distant from the head portion, and the head portion is provided with a hole for passing through a fastening string.
Japanese Utility Model Laid-Open Publication 63-42638 discloses an apparatus for automatically attaching a spacer to the periphery of a glass pate. The apparatus has a support plate movable in the direction of glass plate transport, a shaft attached to the support plate to extend at right angles to the direction of glass plate transport, a swing member to swing unitedly with the shaft and a clamp member attached to the swing member to reciprocate between a position where the clamp member receives a spacer and a position where the clamp member attaches the spacer to the glass plate.
Japanese Patent Publication 56-37937 discloses an apparatus for automatically attaching a spacer to the trailing periphery of a glass plate. The apparatus has a conveyer for horizontally supporting a glass plate to convey it at a predetermined speed and a spacer conveyer disposed below the glass plate to be conveyed. The spacer conveyer is supplied with a spacer at a receiving position, runs after the glass plate at a speed faster than that of the glass plate when the glass plate is conveyed above it, and engages the spacer to the trailing periphery of the glass plate.
The spacers for packing glass plates disclosed in Japanese Utility Model Publication 61-3823 abut on each other at their head portions to prevent the fastening force of the fastening string passed through the holes in the head portions from spreading to the edges and the portions near the edges of the glass plates, prevent stress concentration from occurring at the edges of the glass plates, and thereby preventing the edges of the glass plates from damage. However, the spacer is not suitable for a robotized automated operation for loading the glass plates on the pallet and unloading the glass plates from the pallet because the fastening string must be passed through the holes in the head portions of the spacers.
Glass plates, especially those used for windows of motorcars, are often coated with decorative prints by ceramic ink, etc., at their peripheries or film-like heaters adhered to their peripheries. The glass plates, after they have gone through the printing process, advance to a bending and reinforcing process. Provided the production line of the glass plate is such that the printing process is not continuously connected to the bending and reinforcing process, the glass plates that gone through the printing process are temporarily stacked and rested against a pallet to be transferred to the bending and reinforcing process. When the glass plates are temporarily stacked and rested against a pallet, spacers are attached to the upper peripheries of the stacked glass plates to separate them from each other thereby protecting them from abrasion and damage. The spacer disclosed in Japanese Utility Model Laid-Open Publication 63-42638 has a “u” shaped cross section and is forced against the periphery of the glass plate at its open end to engage it. Thus, the spacer disclosed in Japanese Utility Model Laid-Open Publication 63-42638 may damage the film or the print adhered to the periphery of the glass plate. The space between the two opposing legs of the “u” shaped spacer decreases after a number of times of clamping by the clamp member. If the spacer is made of hard material so as to prevent deformation caused by the clamping, the spacer may damage the periphery of the glass plate.
The spacer disclosed in Japanese Patent Publication 56-37937 also has a “u” shaped cross section and is forced against the periphery of the glass plate at its open end to engage it. Thus, if the glass plate is coated with a film or a print at its periphery, the spacer may damage the film or print.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a spacer which can be attached to the periphery of a glass plate to separate stacked glass plates from each other when they are under storage or transportation without damaging a film or a print coating the periphery of the glass plate.
Another object of the present invention is to provide a method for attaching the spacer to the glass plate.
Still another object of the present invention is to provide an apparatus for attaching the spacer to the glass plate.
According to the present invention, there is provided a spacer for engaging the upper periphery of a glass plate to separate a plurality of glass plates which are stacked and rested against a pallet, comprising a pair of separating members which are connected to each other to be rotatable around an axis at one of their ends and a magnetic body disposed on at least one of the separating members.
The spacer in accordance with the present invention can be attached to a glass plate easily by the steps of opening the spacer formed like a hinge, engaging the opened end of the hinge-like spacer with a peripheral portion of the glass plate, and closing the opened end of the hingelike spacer. The spacer engages the periphery of the glass plate at its widely opened end, and then the widely opened end is closed. Thus, the spacer does not abrade and damage the print or the film provided on the periphery of the glass plate. The spacer can be opened easily by attracting the magnetic body by means of a magnet and closed easily by releasing the magnetic force of the magnet to allow the spacer to close under its own weight.
According to a preferred embodiment of the present invention, each of the separating members is provided with a thick portion at its one end opposite to the connected end.
According to another preferred embodiment of the present invention, each of the separating members is provided with a protrusion at its one end opposite to the connected end. When the spacer clamps a peripheral portion of the glass plate, the thick portion or the protrusion abuts on the glass plate. The portion of the separating plates other than the thick portion or the protrusion are kept apart from the glass plate. Thus, the spacer does not abrade and damage the print or the film provided on the periphery of the glass plate.
According to still another preferred embodiment of the present invention, the separating member is made of resin or rubber and the magnetic body is adhered to the separating member or embedded in the separating member.
According to another aspect of the present invention, there is provided a method for attaching the spacer of the present invention to a glass plate, comprising the steps of horizontally positioning the glass plate, horizontally positioning the spacer with its separating member having the magnetic body located above the other separating member, attracting the magnetic body upward by means of a magnet to open the spacer, moving the spacer toward the glass plate to engage the open end of the spacer with a peripheral portion of the glass plate, and releasing the magnetic force of the magnet to allow the spacer to clamp the periphery of the glass plate under its own weight.
According to still another aspect of the present invention, there is provided an apparatus for attaching the spacer of the present invention to a glass plate, comprising means for horizontally

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