Sound absorbing material and method of production therefor

Stock material or miscellaneous articles – Structurally defined web or sheet – Weight per unit area specified

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4283044, 4283066, 4283073, 4283166, 4283171, 4283177, 4283184, 428323, 428332, 162145, 1621817, D21H 518, B32B 702

Patent

active

058209751

ABSTRACT:
A sound absorbing material which comprises a base layer 1 having a porosity of 5 to 50% by volume and a decorative layer 3 having a porosity of 5 to 50% by volume integrally, and which is obtained by sprinkling inorganic particles 4 containing colored particles in an amount of at least 1% by volume which are coated with a weather-resistant transparent resin so as to form a first particle layer which is to form the decorative layer 3 in the sound absorbing material, sprinkling uncolored inorganic lightweight particles 2 which are coated with a thermosetting resin on the first particle layer so as to form a second particle layer which is to form the base layer 1 in the sound absorbing material, and carrying out thermal compression integral molding of the first particle layer and the second particle layer simultaneously, is lightweight and inexpensive, and is provided with an attractive external stone-grain-like appearance, without impairing the sound absorbing ability of the material. In addition, by placing a reinforcing layer material on the top surface, bottom surface, or both surfaces of the second particle layer, and carrying out thermal compression integral molding of the first particle layer, the second particle layer, and the reinforcing layer material(s) simultaneously, it is possible to provide a sound absorbing material which is provided with rigidity to enable the material to be free-standing, without impairing the above advantages and the sound absorbing ability of the material.

REFERENCES:
patent: 5071511 (1991-12-01), Pittman

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