Solid porous zinc electrodes and methods of making same

Metal working – Method of mechanical manufacture – Electrical device making

Reexamination Certificate

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C429S229000, C429S233000

Reexamination Certificate

active

10976861

ABSTRACT:
A solid porous zinc electrode for use in alkaline-zinc batteries, zinc-air batteries and fuel cells is provided which comprises specific zinc filaments, fibers, threads or strands compressed into a physically-stable wooly mass to form the electrode with a controlled geometrical shape and porosity distribution. Differential densification incorporates ribs, borders, grids or tabs for good structural integrity, mechanical strength, electrochemical behavior, and electrical conductivity. Pressing in a mold or rolling of a compressed sheet can also provide an anode with a large anode/cathode interface area and a complex geometry. The filaments of controlled dimension and composition are preferably made by spin forming from molten zinc alloys. Such anodes are not susceptible to breakage, have a long storage life and can be used in high rate discharge applications.

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With Tekcast's Spin-Cast System Precision Parts Are Manufactured With Major Savings In Time & Labor . . . , http://www.tekcast.com/why.htm, Tekcast Industries, Inc., pp. 1 to 3.
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