Plastic and nonmetallic article shaping or treating: processes – Outside of mold sintering or vitrifying of shaped inorganic...
Patent
1996-02-08
1998-04-14
Tentoni, Leo B.
Plastic and nonmetallic article shaping or treating: processes
Outside of mold sintering or vitrifying of shaped inorganic...
264255, 264308, 264604, 264678, 36446826, 419 1, 419 5, 419 36, B29C 4102, C04B 3500
Patent
active
057388172
ABSTRACT:
A fused deposition process is used to form three-dimensional solid objects from a mixture including a particulate composition dispersed in a binder. The article is formed by depositing the mixture in repeated layers of predefined thickness, with each layer solidifying before the next adjacent layer is dispensed. Following formation and a binder removal step, the article may be at least partially densified to achieve preselected properties. The process permits three-dimensional articles to be formed relatively quickly and inexpensively, without the need for molds or other tooling.
REFERENCES:
patent: 5121329 (1992-06-01), Crump
patent: 5340433 (1994-08-01), Crump
Merz et al., "Shape Deposition Manufacturing", 5th Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1994, pp. 1-8.
Nelson, et al., "Post-Processing of Selective Laser Sintered Polycarbonate Parts", 2nd Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1991, pp. 75-85.
Comb, et al., "Control Parameters and Material Selection Criteria for Rapid Prototyping Systems", 4th Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1993, pp. 86-91.
Crawford, R.H., "Computer Aspects of Solid Freeform Fabrication: Geometry, Process Control, and Design", 4th Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1993, pp. 102-112.
Makela, I., "Some Efficient Procedures for Correcting Triangulated Models", 4th Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1993, pp. 126-134.
Johanson, et al., Homogenization Design and Layered Manufacturing of a Lower Control Arm in Project MAXWELL, 4th Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1993, pp. 186-192.
Agarwala, et al., "An Evaluation of the Mechanical Behavior of Bronze-NI Composites Produced by Selective Laser Sintering", 5th Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1994, pp. 1-8.
Walters, W., "Rapid Prototyping Using FDM: A Fast, Precise, Safe Technology", 3rd Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1992, pp. 301-308.
Edirisinghe, et al., "Compounding Ceramic Powders Prior to Injection Molding", Proc. Brit. Ceram Soc., vol. 38, 1986.
Comb, et al., "FDM Technology Process Improvements", 5th Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow, D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1994, pp. 42-49.
Agarwala, et al., "Structural Ceramics by Fused Deposition of Ceramics", Proceedings of the Solid Freeform Fabrication Symposium, Aug. 1995.
van Weeren, et al., "Quality of Parts Processed by Fused Deposition", Proceedings of the Solid Freeform Fabrication Symposium, Aug. 1995.
Bandyopadhyay, et al., "Injection-molded Ceramics: Critical Aspects of the Binder Removal Process and Component Fabrication", Journal of the European Ceramic Society, vol. 11, 1993, pp. 23-34.
Guduri, et al., "Direct Generation of Contour Files from Constructive Solid Geometry Representations", 4th Solid Freeform Fabrication Symposium Proceedings, edited by H.L. Marcus, J.J. Beaman, J.W. Barlow. D.L. Bourell, R.H. Crawford, Univ. of Texas, Austin, TX, 1993, pp. 291-302.
Wohlers, T.T. , "Plastic Models in Minutes", Cadence, Jul. 1990.
Edirisinghe, et al., "Systematic Development of the Ceramic Injection Moulding Process", Materials Science and Engineeering, 1989, pp. 17-26.
Tsao, et al., Injection Moldable Ceramic-Ceramic Composites: Compounding Behavior, Whisker Degradation, and Orientation, American Ceramic Society Bulletin, vol. 72, No. 2, Feb. 1993, pp. 55-67.
Shaw, et al., "Removal of Binder from Ceramic Bodies Fabricated Using Plastic Forming Methods", American Ceramic Society Bulletin, vol. 72, No. 9, Sep. 1993, pp. 94-99.
German, R.M., "Theory of Thermal Debinding", The International Journal of Powder Metallury, vol. 23, No. 4, pp. 237-245 (1987).
Shukla, et al., "Binder Evolution from Powder Compacts: Thermal Profile for Injection-Molded Articles", Journal of the American Ceramic Society, vol. 72, No. 10, 1989, pp. 1797-803.
Cima, et al., "Binder Distribution in Ceramic Greenware During Thermolysis", Journal of the American Ceramic Society, vol. 72, No. 7, 1989, pp. 1192-1199.
Barone, et al., "Liquid-Phase Transport During Removal of Organic Binders in Injection-Molded Ceramics", Journal of the American Ceramic Society, vol. 73, No. 11, 1990, pp. 3323-3333.
Bao, et al., "Kinetics of Capillary Extraction of Organic Vehicle from Ceramic Bodies. Part I: Flow in Porous Media", Journal of the European Ceramic Society, vol. 8, 1991, pp. 81-93.
Sakellariou, et al., "Plasticization of Aqueous Poly (Vinyl Alcohol) and Hydroxypropyl Methylcellulose with Polyethylene Glycols and Glycerol", European Polym. Journal, vol. 29, No. 7, 1993, pp. 937-943.
Clash, et al., "Vinyl Elastomers Low-Temperature Flexibility Behavior", Industrial and Engineering Chemistry, vol. 34, No. 10, Oct. 1942, pp. 1218-1222.
Zhang, et al., "The Use of Silane Coupling Agents in Ceramic Injection Moulding", Journal of Material Science, vol. 23, 1988, pp. 2115-2119.
Monte, et al., "Processing of Composites with Titanate Coupling Agents--A Review", Polymer Engineering and Science, vol. 24, No. 18, Dec. 1984, pp. 1369-1381.
Han, et al., "Effects of Titanate Coupling Agents on the Rheological and Mechanical Properties of Filled Polyolefins", Polymer Engineering and Science, vol. 18, No. 11, August 1978, pp. 849-854.
Arkles, B., "Tailoring Surfaces with Silanes", Chemtech, vol. 7, December 1977, pp. 766-778.
Quackenbush, et al., "Fabrication of Sinterable Silicon Nitride by Injection Molding", Ceramic Engineering Science Proc., vol. 3, 1982, pp. 20-34.
Edirisinghe, M.J., "Fabrication of Engineering Ceramics by Injection Molding", Ceramic Bulletin, vol. 70, No. 5, 1991, pp. 824-828.
Edirisinghe, et al., "Properties of Ceramic Injection Moulding Formulations", Journal of Material Science, 1987, vol. 22, pp. 269-277.
Sushumna, et al., "Effective Dispersants for Concentrated, Nonaqueous Suspensions", J. Mater. Res., vol. 7, No. 10, Oct. 1992, pp. 2884-2893.
Saitoh, K., "Injection Molding of Fine Ceramics", Techno Japan, vol. 19, No. 8, August 1986, pp. 52-62.
Bezzel, et al., "Injection Molding of Silicon Nitride", Key Engineering Materials, vol. 89-91, 1994, pp. 689-692.
Tsao, et al., "Rheological Behavior of Injection-Moldable Silicon Powder-Silicon Carbide Whisker Formulations", Journal of the American Ceramic Society, vol. 76, No. 12, 1993, pp. 2977-84.
Agarwala Mukesh
Bandyopadghyay Amit
Danforth Stephen C.
Jamalabad Vikram R.
Langrana Noshir
Rutgers The State University
Tentoni Leo B.
LandOfFree
Solid freeform fabrication methods does not yet have a rating. At this time, there are no reviews or comments for this patent.
If you have personal experience with Solid freeform fabrication methods, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Solid freeform fabrication methods will most certainly appreciate the feedback.
Profile ID: LFUS-PAI-O-632432