Solid electrolyte gas sensor and process of producing joined bod

Chemistry: electrical and wave energy – Apparatus – Electrolytic

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Details

204424, 205324, 4273981, 427431, 4274432, G01N 27407, B05D 118

Patent

active

055475566

ABSTRACT:
A solid electrolyte gas sensor comprising: a base plate of a solid electrolyte, on which are disposed a detecting electrode for detecting a selected gas, a reference electrode, and a conductor portion for external connection such as an outer lead.
A process of producing a joined body of a ceramic member and a hard-to-sinter oxyacid salt crystal, the process comprising the steps of: impregnating a melt of a hard-to-sinter oxyacid salt such as a sulphate or a carbonate into a porous ceramic plate having micropores extending through the entire thickness thereof; then cooling the impregnated ceramic plate to form a composite plate composed of the ceramic plate with the micropores filled with a crystal of the hard-to-sinter oxyacid salt; and joining the composite plate to a ceramic base.
A process of producing a hard-to-sinter oxyacid salt crystal on, and joined to, a ceramic base, the process comprising the steps of: forming a metal film on a ceramic base; anodizing the metal film to form a porous oxide film having numerous micropores extending through the entire thickness thereof; melting a hard-to-sinter oxyacid salt such as a sulphate or a carbonate on the porous oxide film, thereby causing the porous oxide film to be impregnated with a melt of the salt; and then cooling the ceramic base, together with the oxide film, to form a crystal of the hard-to-sinter oxyacid salt joined to the ceramic base.

REFERENCES:
patent: 4092169 (1978-05-01), Kumasaka
patent: 4246081 (1981-01-01), Winnick
patent: 4902401 (1990-02-01), Lin et al.
patent: 5120575 (1992-06-01), Ferrando et al.

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