Solid biodegradable device for use in tissue repair

Surgery – Instruments – Sutureless closure

Reexamination Certificate

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Reexamination Certificate

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06391049

ABSTRACT:

TECHNICAL FIELD OF THE INVENTION
The present invention relates in general to the field of biological tissue repair. More particularly, it concerns a new light activated device, which can be used for improved wound closure.
BACKGROUND OF THE INVENTION
The conventional methods for tissue repair use sutures, staples or clips [Werker 1997]. Sutures are favored because they are cost effective, reliable and more importantly, are suitable for almost any type of tissue. The use of any of these conventional fasteners, however, causes tissue injury due to their mechanical intrusion. By their very nature, they result in a “foreign body” being left in the tissue. Tissue injury and foreign body reaction can give rise to such problems as inflammation, granuloma formation, scarring, and stenosis. Sutures become difficult or tedious to execute in microsurgical or minimally invasive endoscopic applications, where staples or clips are better suited. Staples and clips are not easily adapted to different tissue dimensions, however, and maintaining precision of alignment of the tissue is difficult because of the relatively large force required to fit them. Finally, none of these fasteners produce a watertight seal over the repair.
Laser welding is another technique used to achieve tissue anastomosis. Laser energy is used to induce thermal changes in connective tissue proteins. As temperatures rise and/or heating times are prolonged, cellular and tissue structural proteins undergo denaturation and conformational changes, a process defined as coagulation [Pearce 1995]. This process results in the joining or bonding of the adjoining tissue edges [Schober 1986, Bass 1992]. A wide range of lasers have been used for laser tissue welding. Infrared sources include carbon dioxide (CO
2
), thulium-holmium-chromium, holmium, thulium and neodymium rare earth doped garnets (THC:YAG,Ho:YAG, Tm:YAG or Nd:YAG), and gallium aluminium arsenide diode (GaAlAs) lasers. Visible sources include potassium-titanyl-phosphate (KTP) frequency-doubled Nd:YAG and argon lasers. The laser energy is absorbed by water at the infrared wavelengths and by hemoglobin and melanin at the visible wavelengths, thereby heating proteins within the target tissue.
Compared with conventional tissue repair techniques, the laser welding technique offers reduced suture and needle trauma [Godlewski 1996], reduced foreign body reaction [Dalsing 1992], reduced bleeding [Chikamatsu 1995], the potential to form an immediate watertight anastomosis intraoperatively [Bass 1995] and shorter operating times [Maragh 1988]. While some success has been achieved in experimental applications, clinical use of this technology has been hindered by unreliable fusion strength [Jain 1979, Grubbs 1988], excessive thermal damage of tissue caused by direct laser heating [Thomsen 1985, Kopchok 1988, Chow 1990], technical difficulties with tissue alignment [Bass 1995], the ambiguity of the end point for the procedure [Bass 1995], and by poor reproducibility [Thomsen 1995].
Laser soldering using protein based biological glues and other compounds is another tissue repair technique that may provide greater bond strength and lesser collateral thermal damage with a greater tolerance of variations in laser parameters. Useful solders include blood [Krueger 1985, Wang 1988], cryoprecipitate [Grubbs 1988, Cikrit 1990], and albumin [Poppas 1988, Bass 1993, Poppas 1993]. Wavelength-specific chromophores (dyes) are often added to the solders to provide for differential absorption between the dyed region and the surrounding tissue. One advantage of the laser soldering technique is that the area may be bathed by the laser radiation while energy is absorbed selectively only by the target. Hence, the requirement for precise focussing and aiming of the laser beam may be removed. Furthermore, due to the increased absorption characteristics of the dyed tissue, lower laser irradiances may be used to achieve the required effect, and thus, the safety of the technique is increased. Examples of such dyes include carbon black, Fen 6, indocyanine green and fluorescein.
SUMMARY OF THE INVENTION
The use of synthetic polymers as a scaffold for protein solders provides a new device, which may be tailored to a wide range of clinically relevant geometries for tissue repair. The features of the novel solder-doped polymeric scaffolds of the present invention greatly improve the clinical applicability of laser tissue repair. For example, problems associated with inflexibility in conforming to various tissue geometries, instability in a hydrated environment due to non-uniform tissue adhesive denaturation, and solubility in physiological fluids prior to denaturation are overcome using the new materials of this invention. The materials and methods described herein offer a viable alternative to conventional fasteners, including sutures, staples and clips, currently used for tissue repair. In addition, the present invention permits the use of patches prepared from the solder-doped polymeric scaffolds in the field, thereby providing a simple and effective method to stop bleeding and repair tissue quickly in an emergency situation.
Polymer scaffolds are fabricated with synthetic materials including, but not limited to, poly(L-lactic acid) (PLA), poly(glycolic acid) (PGA), poly(L-lactic-co-glycolic acid) PLGA, poly(.epsilon.-caprolactone), polyortho esters, polyanhydrides and poly glycerol (PEG), using a solvent-casting and particulate-leaching technique. The scaffold forms a platform for the protein solder that is composed of such materials as, but not limited to, serum albumin, collagen and fibrinogen. A chromophoric dye such as indocyanine green (ICG) or carbon black may be added to the solder to selectively absorb the laser irradiation. The end result is a device, which can be light activated and used to join tissue together.
The polymeric scaffold described herein is designed to mimic the body's own extracellular matrix [Mikos 1994]. Furthermore, the present invention provides a porous network into which traditional protein solders are readily absorbed, and degrades as need for the support diminishes. The solder, the polymer scaffolds and the chromophoric dye are biocompatible, and thus, foreign body reaction and infection are expected to be minimal. In fact, polylactic acid-based polymers are commercially available, and already have FDA approval for clinical procedures. Upon activation with a laser, the solder-doped scaffolds tend to undergo a small amount of shrinkage. This shrinkage helps to maintain edge-alignment as the tissue edges are gently pulled together. In addition, slight-rehydration of the solder-doped polymer scaffolds upon application to the tissue assists with tissue apposition, thus relieving the need for excessive stay-sutures often associated with laser tissue repair techniques. Various dopants including, hemostatic and thrombogenic agents, antibiotics, anesthetics, and various growth factors may be added to the solder-doped polymer scaffolds to assist in the wound healing process.
The present inventors recognized that there are three primary disadvantages of previously described solders. First, application of such solders to the repair site can be difficult. Liquid protein solders suffer from problems associated with “runaway” of the low viscosity material [McNally 1999a, McNally 1999b, McNally 1999e]. Solid protein solders, while offering improved repair strength over liquid solders, are brittle and inflexible, and thus, not easily adapted to different tissue geometries [McNally 1999d, McNally 1999e, McNally 1999f]. Second, more energy is generally absorbed near the upper portion of the solder, which is closer to the laser source, regardless of whether water or an absorbing dye is used as the chromophore. Irradiation of the solder produces a temperature gradient over the depth of the solder. The

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