Solder/polymer composite paste and method

Compositions: coating or plastic – Coating or plastic compositions – Heavy metal compound containing

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148 24, 252512, 252514, B23K 3534

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active

050628968

ABSTRACT:
An improved solder/polymer fluxless composite paste interconnection material having a low reflow temperature to form electrical contacts having good bonding strength and low contact resistance. The present pastes comprise a major proportion of a meltable metal alloy powder filler, free of noble metals and preferably free of lead, a minor proportion of a solution of a temperature-stable thermoplastic polymer having a softening temperature above the melting temperature of the metal powder filler in a volatile solvent which evaporates during reflow, and a minor proportion of a fluxing agent having a boiling point lower than the reflow temperature of the composition and higher than the melting point of the eutectic alloy powder filler. An oxide-free, partially coalesced metal alloy connection is obtained, which is polymer strengthened and reworkable at a low reflow temperature, per se, or in the presence of polymer solvent.

REFERENCES:
patent: 4419279 (1963-12-01), Abrams
patent: 4496475 (1985-01-01), Abrams
patent: 4545926 (1985-10-01), Fouts, Jr. et al.
patent: 4557860 (1985-12-01), DiSalvo et al.
patent: 4574056 (1986-03-01), Kimura
patent: 4619715 (1986-10-01), Hwang

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