Solder extrusion pressure bonding process and bonded products pr

Metal fusion bonding – Process – Metal to nonmetal with separate metallic filler

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228124, 228198, H01L 2150, B23K 119

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051218712

ABSTRACT:
Production of soldered joints which are highly reliable and capable of surviving 10,000 thermal cycles between about -40.degree. C. and 110.degree. C. Process involves interposing a thin layer of a metal solder composition between the metal surfaces of members to be bonded and applying heat and up to about 1000 psi compression pressure to the superposed members, in the presence of a reducing atmosphere, to extrude the major amount of the solder composition, contaminants including fluxing gases and air, from between the members being bonded, to form a very thin, strong intermetallic bonding layer having a thermal expansion tolerant with that of the bonded members.

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