Solar cell and method of making same

Batteries: thermoelectric and photoelectric – Photoelectric – Cells

Patent

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

437 2, H01L 3106, H01L 3118

Patent

active

053206843

ABSTRACT:
An improved photovoltaic cell and a method for making such cells is provided. In a generic sense, the preferred method comprises the step of (1) applying a coating of an aluminum metal paste onto the rear surface of the substrate in a suitable rear contact pattern, (2) applying a layer of a glass frit paste so as to envelop the rear contact, and (3) firing those pastes so as to form a rear contact protected by a glass overcoating. A front contact also is formed by applying a silver metal/glass frit paste onto the anti-reflection coating in a related front contact pattern. The front and rear contacts may be fired simultaneously or in two different steps. However, a single firing method is preferred because thicker aluminum contacts are possible.
In a preferred embodiment, the cell provided by the invention includes (1) a silicon substrate having a shallow p-n junction adjacent its front surface, (2) a plurality of silver soldering pads bonded to the rear surface of the substrate, (3) an aluminum contact on the rear surface of the substrate having openings that expose at least portions of said silver pads, (4) a silver contact surrounded by an anti-reflection coating on the front surface of the substrate, and (5) a glass layer overlying the aluminum contact so as to protect it against oxidation and corrosion. The glass layer has windows exposing portions of the soldering pads for solder attachment of connecting wire ribbons.

REFERENCES:
patent: 3888698 (1975-06-01), Lindmayer et al.
patent: 4375007 (1983-02-01), Marcus
patent: 4737197 (1988-04-01), Nagahara
patent: 4828628 (1989-05-01), Hezel et al.
patent: 4869755 (1989-09-01), Huschka et al.
PCT International Publication No. WO 92/02952 (Feb. 20, 1992).
PCT International Publication No. WO 89/12321 (Dec. 14, 1989).
U.S. Patent Appln. 666,334 filed 7 Mar. 1991 entitled "Method and Apparatus for Forming Contacts".
International Publication No. WO 92/05587 (Apr. 2, 1992).
Chaudhuri et al., International Publication No. WO 89/00341 (Jan. 12, 1989).
Narayanan et al., "17.8-Percent Efficiency Polycrystalline Silicon Solar Cells", IEEE Transactions on Electron Devices vol. 37, No. 2 Feb. 1990, pp. 382-384.
Narayanan & Green, "Improvement in the Open-Circuit voltage and Efficiency of Silicon Solar Cells by Rear Aluminum Treatment", vol. 26 (1989) pp. 329-334.
Gay, "Thin Solar Cell Performance Characteristics", 13th IEEE Proceedings (1975), pp. 444-449.
Cheek et al., "Thick-Film Metallization for Solar Cell Applications", IEEE Trans on Electron Devices, vol. ED-31, No. 5 (1984), pp. 602-609.
Nunoi et al., "High Performance BSF Silicon Solar Cell with Fire through Contacts Printed on AR Coating", IEEE 1980 pp. 805-810.
Emery et al., "Electro-Optical Properties of Screen Printed Solar Cells", IEEE (1982), pp. 947-951.
Field et al., "Application of Thick-Film Technology to Solar Cell Fabrication", IEEE, pp. 303-308 (1976).
Godfrey et al., "An advanced Solar Cell Production Line Based on LSSA Funded Processes", 15th IEEE, 1982, pp. 892-894.
Sardi et al., "Some Features of Thick Film Technology for the Back Metallization of Solar Cells", Solar Cells, vol. 11 (1984) pp. 51-67.

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Solar cell and method of making same does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Solar cell and method of making same, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Solar cell and method of making same will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-1246064

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.